James Meyer
Analyst · Stephens
Thank you, Josh. Good morning, and thank you for joining us today. I would like to start this meeting by extending a sincere thank you to all of our employees for their commitment and dedication to health and safety in these unprecedented times. As we have said to this audience for more than 2 years now, our #1 priority is and will continue to be the safety of our employees. It's a very easy statement to make, especially in more normal times, but it can also challenge a company's true mettle when things get difficult. Not so for our team. We have substantial new protocols in place to protect the health of our workers, including the reprocessing of work on the assembly lines to ensure 6 feet of separation, assigning employees to small zones within the massive Shoals complex, daily defogging as part of the new cleaning regimen, requiring all employees to wear protective masks with new ones provided on an every-other-day basis, and the list goes on. Our employees are united in adhering to these new disciplines. To date, we've had two cases of COVID-19, each at Shoals, and I'm happy to report both employees are recovered and back with us. Our commitment to safety was tested with these 2 cases as they occurred before all of our protocol was in effect, and we immediately shut down the facility to quarantine those that we considered at risk for exposure, disinfected the entire facility and finished putting in place the remainder of our protocol. In total, we lost 8 production days as a result of this shutdown, which started at the end of the first quarter. The easy way to handle these situations would have been to send the symptomatic employees home and continue working without them. But we are doing everything we can to protect our people. I am very, very proud of the way in which our employees handled these cases and the decisions being made every day. This is real safety first. One final note on safety before we move on. Company-wide, we are now at 1.5 years since we had our last OSHA lost time accident. For a company that performs the type of work we perform and operate at a half dozen facilities during this period, this is the real evidence of the commitment, training and values of our team. Our customers and -- for our customers and shareholders, this translates to reduced downtime, reduced cost and better quality. I recognize all the unknowns and uncertainties as we move forward and assume the current environment, which has become significantly more challenging in recent months due to the pandemic, will stay this way for the indefinite future. We are now planning for a prolonged, deep down cycle and one that requires us to make adjustments, both -- to both the direction and speed of what we have focused on for the past couple of years. In response to the uncertainties brought forth by the COVID economy, our focus must be on liquidity in order to ensure we are in position to reap the benefits of our transformational work when the economy and industry do return. I cannot be more thankful for the Back to Basics principles we developed and have adhered to over the last 2-plus years. This strategy was designed to significantly improve our cost structure, productivity and footprint. The successful efforts we made to address all 3 of these legacy issues have put us in a much stronger position from which to navigate today's challenges. In fact, this work is more important to us now than ever before. Over the last 2 years, we reduced material cost by an average of more than $5,000 per railcar. In that same time frame, we exited 2 legacy coal manufacturing facilities and shrunk both our square footage and future rent payment at our leased Shoals facility by roughly 40%. Through the recent closure of the Roanoke facility, we are saving roughly $5 million per year in fixed cost which began in the first quarter of this year. Our new agreement at the Shoals facility will generate cash savings of $7 million per year, which takes effect starting January of 2022. Our first quarter was obviously very weak with minimal delivery numbers. This was the result of a combination of the timing and weakness in the backlog, line changeovers and some lost production days at the end of the quarter due to the coronavirus. However, as we complete 2 launches, our factory is now entering back into light yet more meaningful production. Two lines are running, and a third is in the early stages of startup. As a reminder, we have 4 available production lines at Shoals. We have not received any order cancellations and are not building any railcars that do not have a firm order behind them. The build-out of our manufacturing plant in Mexico is still on track. As we said last quarter, we are in the equipment installation phase inside the factory, which will take us through June. We are working on securing our first order for the facility, and our goal is to start production some time during the third quarter. However, we will not enter production there without a firm customer order. With our industry in a downturn and available capacity at near-historic highs, we will be entering an extremely competitive marketplace potentially for the next several years. Because of this, we need to be in Mexico more than ever. And finally, we ended the first quarter with $60 million of cash. This included $45 million of unrestricted cash and cash equivalents and $15 million of restricted cash and restricted certificates of deposit. We will continue to protect our balance sheet, and we'll do so in consideration of all levers at our disposal. In April, we applied for and received a CARES Act PPP loan, for which we are both grateful and confident in having met all eligibility criteria. Chris will discuss our current liquidity position in greater detail in his remarks. Before I turn the call over to Matt, I want to be clear that our first quarter numbers are not reflective of our near-term opportunities. Our Shoals facility is building cars again. We are continuing to adhere to our strict safety protocols to keep our employees safe and our product quality and production efficiency efforts remain on track. And based on what we know today, we expect deliveries to ramp up throughout the year. With that, I'll turn the call over to Matt to walk through our commercial results for the first quarter.