Jim Meyer
Analyst · Matt Elkott with Cowen. Please proceed with your question
Thank you, Joe. Good morning, and thank you for joining us today. As we did last quarter, I think it's important to start by recognizing and thanking all of our team members across the company for their continued dedication to health, safety and serving our customer needs during these unprecedented times. We entered the year in a cyclical downturn in our industry. And the COVID-19 situation has further intensified the severity of those market conditions. But as always, our people have risen to the challenge and continue to prioritize health and safety, while also working to fulfill the needs of our customers. So a big thank you to all our employees. When we last spoke, I shared some of the many new protocols we put in place that are Shoals complex that are designed to help protect our employees from COVID-19. Since then, we have continuously reviewed and enhanced these protocols and believe that we are doing everything possible to keep everyone healthy. As part of this, we shut down for two weeks due to the virus, the last week of the first quarter, and the first week of the second quarter. We did this out of an abundance of caution and desire to prevent spread as soon as the first cases became known to us. Since then, and thanks to the protocols and our employees' strict adherence to them, we have not had additional cases [ph]. We did however, like so many other companies experienced a much higher than normal level of absenteeism due to COVID. And this had a drag on our production ramp up in the second quarter. As a result, our delivery of 100 cars in the second quarter was below our expectations. However, even it's missed in the second quarter will be delivered in Q3, and our July production was consistent with our outlook. While the pandemic and resulting stay in place orders across the country impacted commercial activities across the industry, and near-term uncertainty remains a key question we have seen more encouraging signs in our commercial inquiries since early May. Matt will talk in more depth about that in a few minutes. And although offering specific guidance during the pandemic has obvious challenges, our current production levels and clearer view of our commercial position have provided us with enough visibility to forecast second half deliveries in the range between 750 and 1,000 rail cars. We also have 1,839 rail cars in our backlog as of June 30th. And have not lost an order through the pandemic. We've been on a two year plus mission to improve our cost structure, productivity, and a little more recently, our footprint. Our back to basics principles have been very important and allowing us to navigate a cyclical downturn in our industry, but are absolutely critical in providing us the cushion we need to navigate this pandemic. We've made significant strides in making our business more competitive. But our financial results are nowhere near where they need to be, pandemic or no pandemic. We know we need to do more. Cost and productivity are cornerstones of our culture now. But we need to keep making progress across the board. As part of this, I'm excited to share with you today that we've officially started production at our joint venture facility in Castanos, Mexico. This is an important step forward as we are now producing in the newest purpose-built railcar facility in Mexico alongside the newest and purpose-built facility in the US our Muscle Shoals plant. As I've talked about in the past, while the build out of a new facility in Mexico is being done at a challenging time in our industry, we have to take the steps if we are going to compete, grow and make money during all future business condition. The Mexico labor rate is approximately 20% of that in the U.S. And the new plant provides other sources of savings beyond just labor. Now, we can compete more effectively across all car types and generate inherently higher margin in those produced and Castanos. Our competitors have been in the region for a long time now, we must do the same. As a reminder of the nature of the JV and particulars of the new plant, it is a 50-50 JV in which FreightCar America has management control. But with a great partner, Fasemex, which has deep operating roots in railcar production and new plants start-up, the plant is scalable in the sense that we have built to production lines with capacity of approximately 1,000 cars per annum each. And the ability to add additional lines in the future is so desired. The paint shop was sized to accommodate substantially more volume than currently contemplated. In terms of the start-up, we are just beginning to run components through the beginning of the process and look to have a first car complete by early September. The order is for a strategically important customer that was already in our backlog and we are working hard to ensure a well-executed ramp-up. The team is simultaneously preparing for the certification process in the fall. And given the fact that the new plant is in the heart of Mexico's rail - Mexico's rail car manufacturing industry, combined with the current softness in the market, we've been able to hire extremely experienced workers to date. In terms of capital considerations with the Mexico JV, we had about $7 million in CapEx at our financials during the first six months of the year. And I anticipate the remaining capital expenditures during 2020, to be in the range of $2 million to $4 million. This is a very prudent spend as we continue to invest in our future. So, more to come. But we're extremely excited about the transformational work we've done to improve our footprint and reposition the business. And I'll close my opening comments again with an acknowledgement to our team at the Shoals factory who continue to do great work at a difficult time. With that, I'll pass the call to Matt to talk about the market and our commercial activity. Matt?