Albert P. L. Stroucken
Analyst · Tim Thein with Citigroup
Thank you, John and good morning. Overall, we made good progress during the third quarter, especially following a challenging second quarter as operating performance improved in North America and Asia Pacific. Our third quarter 2011 adjusted earnings were $0.84 per share, up considerably from $0.59 in the second quarter and in line with the $0.83 reported in the prior year. On a year-over-year basis, earnings benefited from higher glass volumes, selling prices and production levels, as well as lower effective tax rate. Yet unrecovered inflation remained a significant headwind and essentially offsets these favorable trends. Shipments in the third quarter were up 4% compared to the same quarter last year. This increase was driven primarily by our 2010 acquisitions. Our global organic growth was around 2% after excluding the impact of unfavorable volume trends in Australia. Selling prices were up about 1.5 percent this quarter and included the additional energy surcharges that we've successfully implemented in Europe. All regions reported higher production levels. Importantly, North America ran at high operating rates throughout the quarter, and the region further benefited from the restart of 2 previously idle premises. In Australia, market conditions stabilized at lower levels. To address the challenges in this country, we closed a furnace at the end of the third quarter. Additional restructuring actions will be required in Australia, and one additional furnace closure is planned by mid-2012. As I said before, the benefits of favorable volume, price and production trends a global basis were offset again this quarter by as yet unrecovered cost inflation. Higher selling prices will be required in 2012 to recover inflation from this year, as well as additional inflation expected next year. We generated $130 million of free cash flow in the third quarter and allocated nearly all of it to pay down debt. Our leverage ratio is now just within our target range, but we will continue to focus on further debt reduction to enhance our financial flexibility. Reflecting uncertain macroeconomic conditions, we expect that our fourth global shipment levels will be flat to slightly up compared to the prior year. At the same time, high cost inflation will persist and exceed the benefit of higher prices. Currency exchange rates have been volatile in recent months, and this could negatively impact fourth quarter earnings. Also, as part of our normal fourth quarter review, we will adjust production to ensure working capital levels are appropriate heading into 2012. Overall, fourth quarter earnings should approximate the prior year, and we still expect full year free cash flow to range between $200 million and $250 million, which is unchanged from our most recent guidance. Now I will review each of our segments, and I'll start with Europe, our largest region on Chart 3. Europe generated operating profit of $106 million in the third quarter compared to $114 million in the third quarter of 2010. The benefits of higher shipments, prices and favorable currency translation were again offset by continued high cost inflation. Shipments were up slightly in Europe during the quarter with higher volumes across several key end-use segments such as beer and spirit. Macroeconomic news out of Europe has been volatile in the past few months due to uncertainty related to sovereign debt and the banking sector, and although our European shipment growth trends moderated compared to earlier this year, we have not seen any major decline in the consumer trends in the end markets that we serve. Market trends vary by country depending on their exposure to Europe's financial challenges and demand trends also varied throughout the quarter partially due to poor weather. Selling prices in the third quarter were up about 2% from the prior year, mostly reflecting the impact of the energy surcharges that we implemented. Finally, we have started to negotiate our 2012 annual customer agreements, which cover a majority of our European business. As I mentioned, we expect to fully pass on the impact of unrecovered 2011 cost inflation, as well as 2012 estimated inflation. Our high operating rates and high inflation should enable us to be successful with our pricing strategy. Overall, we expect to increase our selling prices in Europe, on average, between high single or even double digits across our customer base in 2012. When possible, we intend to include a provision in future annual contracts permitting a timely pass-through of energy cost if actual prices vary significantly from agreed-upon rates. We will provide an update on the outcome of our contract negotiations on our next earnings call. Moving to Chart 4. Our South American operations performed well and generated operating profit of $67 million in the third quarter, up from $56 million last year. Volumes increased about 24% from the prior year. Organic growth accounted for about 15 percentage points of this improvement and was driven by strong sales in Brazil and Argentina. The balance of our growth was due to our acquisition of CIV in September of last year. As expected, segment profit in South America increased to nearly 22% in the third quarter. O-I's business in Brazil continues to lead the glass container industry and outperforms other packaging substance. Projected Brazilian growth trends are impressive. Euromonitor estimates 4% annual growth trends through the year 2015. Our customers look to O-I to provide innovative, high-quality glass containers for their products. Glass Smart, our go-to-market approach, continues to boost our growth by approximately 5 to 7 percentage points above the average market estimate. Now let me discuss our capacity-expansion plans in Brazil. We continue to expect robust growth in this country. In the short term, we plan to increase our capacity by adding a furnace at an existing plant to meet current volumes, but Brazil will remain dependent on sizable imports to continue to cover its existing and future demands. As we bring additional capacity online later in 2012, we will be able to reduce some of the incremental costs we have been incurring to import glass into the country. Finally, like in Europe, we expect high single-digit price improvement across South America in 2012 to offset inflation. Moving to North America on Chart 5. We made good progress this quarter improving operating performance in this region. As a result, we generated $73 million of operating profit in the third quarter, slightly up from $72 million in the prior year. Shipments in North America were up 2% from the third quarter of 2010. Better operating performance allowed the region to meet our customers' shipment requirements, and we continue to see fundamentals strength in the wine, spirits and craft beer end markets that we serve. While shipments for our mega beer customers declined from the prior year, total beer shipments in the region were flat due to the double-digit growth in craft beer. Year-over-year prices were slightly up due to the 2010 price adjustment formula. However, 2011 inflation for raw materials and other annual pass-through cost factors more than offset any pricing gains. To begin to remedy this margin impact, we implemented an average price increase of 6% earlier this month in our open market business in North America, which accounts for about 10% to 15% of our business. This price increase is less than in other regions due to the lower energy inflation in North America. Next year, the scheduled price adjustments in our existing multiyear agreements will recapture the 2011 cost inflation. Let me now move to some of the key operational improvements we made in North America this quarter. First, our average operating rate across our manufacturing base was in the mid-90s, which was a clear improvement from the second quarter. Also, our 2 restarted furnaces ran at full capacity since the beginning of the quarter. To ensure that we mitigate the risk of future production issues, we are conducting operational audits of all our plants in North America, and we have identified and are beginning to implement a number of process improvements that will serve to increase our performance even more. The graph at the bottom of Chart 5 depicts 2 of the trends that we are monitoring as part of our remediation plan. The blue bars show our inventory levels, and you can see inventory rapidly decreasing in the first quarter as unplanned production interruptions coincided with stronger demand levels. We made good progress rebuilding inventory in the third quarter, and we expect to continue this improvement in the fourth quarter as supply and demand trends dictate. The red line on the graph shows average delivery distances for our customer shipment. As inventory levels decreased early in the year, we were required to reallocate production to other manufacturing networks in North America. As a result, we incurred higher freight costs as we shipped finished products much longer distances. We have made some progress reducing out-of-freight pattern -- out-of-pattern freight in the third quarter and should continue to see these costs come down further in the fourth quarter. Although I'm pleased with our initial progress, we have more work in front of us to improve operating performance in North America. Moving from North America to Asia-Pacific on Chart 6. We generated segment operating profit of $23 million in the third quarter, down from $37 million of the prior year. However, segment profit rebounded from the $9 million reported in the second quarter. Shipments in the region were up slightly from the prior year. As in the second quarter, all growth was attributable to our 2010 acquisitions in China. In Australia, market conditions have stabilized yet remain challenging, resulting in lower year-over-year sales and production levels. Shipments of wine and beer bottles in the country were down nearly 15% from the prior year. To address the challenges in this country, we finalized a significant phase of our Australian restructuring plan in the quarter, and we closed one furnace at the end of September. One additional furnace closure is planned by mid-2012. We recorded a $20 million charge primarily related to the furnace closures, and these actions will reduce fixed cost and will improve our capabilities and system flexibility. Additional restructuring activities will be determined after we assess supply and demand trends, as well as the outcome of significant contract negotiations by the mid of 2012. You may have heard about the landslide in New Zealand earlier this week that has interrupted the supply of natural gas to the upper North Island. As a result, our factory in Auckland, as well as many other customers' facilities, have temporarily ceased production until the pipeline is fixed. This may take a week or so, and we expect that this may have a modest impact on fourth quarter earnings. Moving to China. We continue to reorient our existing footprint within the dynamic business environment in the country. We do not foresee any new acquisitions in the short term. Our priorities are to optimize our existing assets and business performance, which includes integrating our 2010 acquisitions. During this quarter, we made solid progress on raising our prices in China. As we have mentioned in the past, several of our legacy facilities in China are fast becoming encroached by urban growth. This has put pressure on us to relocate some of our facilities but also provides the opportunity to move closer to our customers and improve our footprint. As a result of the urban encroachment, the land values of these properties have increased so significantly that they will allow us to fund the rebuild of these capacities at alternative sites. I will now turn the call over to Ed.