Edward C. White
Analyst · Phil Gresh with JPMorgan
Thanks, Al. Let's begin our financial review with the fourth quarter reconciliations for sales, operating profit and EPS on Chart 7. Please see the appendix for our full year 2011 reconciliations. Fourth quarter 2011 segment sales increased to nearly $1.8 billion. Volumes increased by more than 4%, and this improved the top line by $74 million. Higher prices also raised the top line by $15 million in the quarter, slightly offset by approximately $7 million from shifts in product mix. Finally, currency translation reduced our top line by $15 million. This impact was largely due to a weaker Brazilian real. Moving over to segment operating profit. The fourth quarter was $201 million compared to $221 million last year. Higher volumes added $16 million, mostly led by strong shipment in Europe in the quarter. Also higher pricing benefited segment operating profit by $15 million. However, the benefits of higher volume and prices were more than offset by $55 million of increased manufacturing and delivery costs. This was driven by cost inflation. Operating and other expenses were $5 million lower than the prior year, aided by global cost-cutting initiatives that will also benefit 2012 results. And finally, currency translation reduced earnings by only $1 million in the quarter. However, we saw a considerable exchange rate volatility during the quarter. Finishing with the EPS reconciliation, adjusted net income was $0.48 per share in the fourth quarter compared to $0.45 in the prior year quarter. Operating profit components decreased earnings by $0.07 from the prior year for all the reasons I just mentioned. However, non-operating items netted to a $0.10 benefit to these earnings. Lower corporate cost added $0.04 due in part to better results from sales in our global equipment sales business. In addition, a lower year-over-year annual effective tax rate, the ETR, resulted in a lower fourth quarter rate, which improved earnings by $0.02. Lower interest expense and noncontrolling interest also added $0.02 each. Let me conclude with several comments on GAAP EPS. As we have been discussing throughout the year and as Al just mentioned in his comments, the emerging structural change in the Australian wine industry has significantly reduced our outlook for this important market. This led to a detailed assessment of Asia Pacific's goodwill. Based on that evaluation, we wrote off the carrying value of this segment's goodwill by recording a non-cash charge of $640 million. Restructuring and asset impairment charges of approximately $63 million were recorded in the fourth quarter. This was primarily related to our furnace closure in Spain, further cost as part of our restructuring in Australian capacity and some adjustments to asset values in China. We also performed the annual evaluation of our asbestos-related liability and recorded a $165 million charge. I will review asbestos further in a minute. The after-tax impacts of these items are listed in the appendix to our presentation as well as in our earnings release. So let's move to Chart 8 for more detail on our balance sheet, cash flow and capital structure. On December 31, 2011, cash was $400 million, and gross debt was approximately $4 billion. So net debt was $3.6 billion, slightly down from the prior year. Our net debt-to-EBITDA leverage ratio was 2.9x at the end of the fourth quarter, which was lower than our third quarter, flat with year-end 2010 and well below the bank covenant limit of 4x. Free cash flow was $220 million for full year 2011, compared with $100 million for 2010. Capital spending was more than $200 million lower than prior year as we had less spending for expansion and restructuring than in 2010. At the same time, working capital was a use of cash in 2011, impacted by increased inventory and receivable levels to support higher sales. Now let me shift to several 2012 outlook topics, starting with our capital allocation priority. Debt reduction will continue to be our primary focus, and we plan to further lower our leverage ratio. You will see this impact from our second half free cash flow in 2012. Also we will continue to fund our Australian and Spanish restructuring activities with the potential for further capacity adjustments in Europe. And from the growth side, we have a planned capacity expansion in Brazil. Next, let me review the year-end valuation of our pension plans. Marginal asset returns and historical interest rates have combined in 2011 to increase our underfunded pension liability by more than $200 million. Accordingly, our 2012 cash funding requirements for pensions are expected to increase by approximately $35 million. With that said, our pension obligations are manageable. They're very long term in nature. On the other hand, the accounting treatment for non-cash pension expense is very complex. For example, in 2012, our pension expense will remain basically flat with 2011 levels even though contributions will increase. Therefore, in order to provide more clarity, we will be introducing 2 changes to our pension reporting starting in the first quarter of 2012. First, we will be changing the allocation of our pension cost, but this will not change our total company earnings. Our regional businesses going forward will only reflect the service costs related to their current employees. All non-service pension costs will be retained at the corporate level. This change will increase consistency between all regions and ensure each segment reflects only the costs associated with employee benefits earned during the current year. It will also ensure that non-service costs, which are primarily related to amortization of actuarial losses and tend to be volatile, are segregated from our regional results and do not impact strategic decisions at the business level. In the appendix of this presentation, we have revised prior period segment earnings to conform to this new reporting convention. The other change we are making involves an expansion to our cash flow statement since pension expense and funding are calculated using different methods. This expanded presentation is already included in the cash flow statement, in our year end 2011 earnings release and show separate lines to identify both the non-cash pension expense and the cash funding impact to our free cash flow. Turning to asbestos on Chart 9. Nothing has changed in the basic fact pattern. As illustrated, our full year 2011 asbestos payments declined to $170 million. This continues a 4-year trend of declining payments. As part of our normal practice, during the fourth quarter of 2011, we conducted the annual review of our asbestos-related liabilities and recorded a charge of $165 million. We also expect our 2012 asbestos-related payments to be approximately $165 million. Overall, our outlook remains consistent. Asbestos is a limited and declining liability for O-I. On Chart 10, we present our business outlook for both first quarter and full year 2012. Overall, we're looking forward to a solid year but we will also have challenges. My comments will start with the full year and then close with our view on first quarter trends. 2012 price/inflation spread. We expect higher selling prices this year, which will positively impact global sales by up to 5%. Prices should improve across all regions and be led by South America and Europe. We anticipate that 2012 inflation will approximate 2011 levels and range between $200 million and $230 million. Similar to 2011, the increase will come from higher soda ash prices and labor costs as well as generally higher energy prices at our international operation. Sales volume. We expect that shipment levels will vary by region in 2012 and be flat overall. South American volumes should be up- to low-mid-single digit, while flat volumes are expected in North America and Asia Pacific. We expect Europe volumes to be down, but they have the most uncertainty that this region will be entering into a recession, maybe entering into a recession. Also we do not know the full extent of the impact on our volume from the European pricing strategy. Other manufacturing and delivery costs. As mentioned, we will implement temporary production downtime to offset lower expected shipments in Europe and Australia to maintain tight working capital levels. This downtime is expected to lead to approximately $40 million of additional unabsorbed fixed costs in 2012. Other costs. Operating expenses across the regions, this is our global term for SG&A and engineering, should be approximately $15 million lower in 2012 due to cost-cutting initiatives. At the corporate level, we also have SG&A and R&D. We anticipate approximately $25 million of higher costs in 2012 to support increases in research and development and sales and marketing. The increase also reflects accruals for incentive compensation that were smaller in 2011. For 2012, pension costs are expected to be similar to 2011 as I mentioned earlier. Interest expense is expected to decrease approximately $20 million in 2012 as a result of the refinancing activities that we completed in 2011, and there's no expectation for interest rate movement. Our 2011 effective tax rate should increase to more normal levels and be approximately 25%. Regarding the impact of foreign currency translation, given the unfavorable exchange rate movement over the past few months, we expect that currencies will be a moderate headwind to U.S. dollar earnings in 2012. For example, if average 2012 exchange rates for the euro, the Brazilian real and the Australian dollar remain consistent with the year end levels, we would expect an approximate $45 million unfavorable year-over-year impact on segment operating profit in 2012, but our foreign debt will probably give us a $5 million tailwind on the interest line. Underlying free cash flow. As Al said, we will begin to report an expanded free cash flow metric in 2012. Underlying free cash flow. We define this metric as a traditional free cash flow, which is cash flow provided by operating activities less capital spending. Then we add back to this number the capital spending in China for a replacement of capacity lost due to land sales. As Al said in his comments, we are selling the land use rights for several of our older facilities in China, which are in urban areas. The proceeds from these sales should allow these replacement projects to have little or no impact on our net debt levels. Therefore, excluding approximately $50 million of China replacement CapEx, our capital spending outlook is $350 million for 2012. Next is working capital. Despite a likely increase in accounts receivable this year due to higher pricing, we plan to hold overall working capital flat with 2011 levels by using temporary downtime for inventory control. Of course, if we see improved shipment levels as the year progresses, we may need to build working capital levels to service this incremental business. Restructuring payments are expected to be at least $50 million in 2012. But our final plans around restructuring could change based on business conditions in Europe. Expected pension contributions and asbestos payments are also provided on Chart 10. Overall, based on our current expectation, underlying free cash flow should be approximately $250 million in 2012. Now looking at the first quarter arrows, you see that they are directionally the same as the full year. However, first quarter price increases will likely to be more moderate than in the later quarters as contracts get reset gradually as the year progresses. Globally, sales volumes are expected to be flat in the first quarter. We expect currency to be a moderate headwind in the quarter. Other manufacturing and delivery costs will be higher, and we expect lower production levels in Europe as they manage supply and demand with temporary downtime. And in South America, we expect lower year-over-year segment operating profit in the first quarter due to furnace rebuilds and project activity during this seasonally slower period. And similar to 2011, we expect our South American results to improve as the year progresses. In conclusion, as we announced yesterday, this will be my last year of earnings call with O-I. I will be turning 65 in June and will be retiring in mid-2012 after 38 years of service to the company and most recently, 7 years as CFO. I've been anticipating and preparing for this event for some time. With my successor, Steve Bramlage, we will ensure a smooth transition in the upcoming quarters. I have worked closely with Steve since he joined the company 7 years ago as Vice President and Treasurer. He has had a number of significant financial and operational positions within O-I, most recently, our President of the Asia Pacific region. This experience base will serve him very well as our next CFO. I would like to thank all of my friends and colleagues at the company and in the investor community for making my years at O-I both enjoyable and fulfilling. And now, I'll turn the call back to Al.