Douglas Dietrich
Analyst · CJS Securities
Thanks, Joe. Good morning, everyone. Okay, let me take you through our consolidated and business segment results for the quarter. I'll touch on the key markets and operational elements of our results in each major product line, and I'll also give you comparisons to both the first quarter and sequentially to the fourth quarter of last year.
As Joe mentioned, our first quarter earnings per share from continuing operations were $0.58. This is a 5% increase from the $0.55 recorded last year, and was in the expected range of $0.56 to $0.58 that we communicated to you on the last call. Our reported earnings were $0.45 per share, which included a charge of $0.13 related to the AMCOL acquisition cost of $5.1 million.
As we expected on our last call, the severe North America weather conditions experienced earlier in the quarter negatively impacted our results. These weather-related issues directly affected sales by approximately $2 million and increased our energy cost by $1.3 million, resulted in a combined reduction in operating income of around $2.3 million or approximately $0.05 per share.
Our reported sales of $244.4 million were 2% lower than the first quarter of last year. Our underlying sales were essentially flat as foreign exchange and the weather issues in North America both had an unfavorable effect of approximately 1% each.
Refractory sales grew 1%. And on an underlying basis, the segment grew 4%. Specialty Mineral sales were lower by 4% and 2% on an underlying basis due to the paper grade realignments in North America and Europe associated with the closure of the Courtland and Docelles mills. Despite these issues affecting sales, our operating income increased to $28.7 million from $28.2 million in the prior year, represented 11.7% of sales. Including the weather-related issues, our operating income margin would have been 12.6% of sales. The increase in operating income was due to a better-than-expected performance in our Refractory segment, where operating income was up 33% to $9.2 million from the first quarter of last year.
The Specialty Minerals segment recorded first quarter operating profit of $21.5 million, an 8% reduction from the prior year. In March, however, sales rebounded slightly. We achieved a 2% overall sales growth over last March, driven by a 6% growth in the Performance Minerals product lines and 7% growth in the Refractory segment. We continue to effectively manage our expenses, and despite the lower sales, total fixed overhead cost dropped to 14.8% of sales compared to 14.9% last year. Sequentially, consolidated sales decreased 5%, driven by a number of factors in both segments.
Specialty Mineral sales were sequentially lower by 4% due to having 4 fewer days in the quarter, weather conditions affecting customers, typical seasonal decline in Performance Minerals and Paper PCC sales that were 8% lower due to paper grade realignments in North America that reduced demand at several satellites.
Sales in the Refractory segment were sequentially lower by 5% due to the fewer days in the quarter, lower equipment sales and lower volumes at steel mills in the Midwest that experienced weather-related production interruptions. These unfavorable issues more than offset a 5% increase in sales in our Refractories in European and Middle East markets.
This slide highlights the product line contribution to the operating margin improvement over last year. You could see the growth in the first quarter of 2014 was driven entirely by improvement in the Refractory segment. The Paper PCC margin decline was due to the paper grade -- paper capacity grade realignments in North America and Europe, lower volumes related to the weather in North America and to unfavorable foreign exchange. The issues more than offset positive income contributions from our new satellites in India that started up early last year. The slight drop in Performance Minerals was due to higher energy costs, which more than offset price increases, productivity improvement of 6%, and increased sales and profit growth in our talc and Western U.S. GCC business.
The Refractories margins improved through a 12% volume growth in our Europe and Middle East refractory products business, higher volumes and margin improvements in our Metallurgical Wire product line, a 7% productivity improvement and also favorable foreign exchange in Turkey.
Let's go through the financial results within the Specialty Minerals segment. The segment achieved operating income of $21.5 million, and a 4% reduction in sales, and segment operating margin was 13.5%. As I mentioned earlier, underlying sales were lower by 2%, excluding the effect of weather and foreign exchange. Within the segment, Paper PCC's underlying sales declined 3%, driven by a 7% decrease in North America, which more than offset increases of 5% in Latin America and 3% in Asia. Paper PCC North America volumes were impacted by weather-related outages at our customers and the paper grade realignments, primarily within the International Paper production system due to the closure of the Courtland, Alabama mill beginning in the year. The Courtland mill began building inventory last fourth quarter in preparation for the movement of its paper grades to other IP North American Mills. As the Courtland grade shifted this quarter, our volumes were impacted as they worked through this inventory build. These issues which impacted PCC profits in North America more than offset a 38% improvement in profits in our satellites in India.
Processed Minerals underlying sales grew 3%, driven by sales growth of 8% in our talc product line and 6% increase in our ground calcium carbonate California plant. Sequentially, segment sales declined 4%, which is as we expected and communicated on our last call. However, $21.5 million in operating income decreased 10% from the fourth quarter was more than the 5% we expected. If you recall back in January, we indicated that our sequential first quarter results would be impacted due to the 4 fewer days in the quarter, the paper grade realignments I just mentioned, typical seasonal decline in Processed Minerals and the effects from the severe weather we were experiencing in North America. However, the impact of the weather was worse than we expected on the segment and was responsible for approximately 70% of the operating income reduction versus the fourth quarter of 2013. These conditions affected sales in all product lines in January and February and were largely responsible for the higher energy costs in Performance Minerals for the entire quarter. Excluding the direct weather impact, operating income would have been $23.2 million and represented 14.4% of sales.
Looking forward to the second quarter, we expect our Paper PCC operating income to be up, as volume should recover at the satellites affected by the weather and as we move through the paper grade realignments in North America. This volume growth will be partially offset by the normal paper mill annual maintenance outages we see, which typically occur in the second quarter in all regions.
In Performance Minerals, we expect operating income to also increase sequentially as the second quarter is typically the strongest seasonal period for this business.
Overall, we expect the second quarter operating income for the segment to increase approximately 20% in the first quarter and be 4% higher than the second quarter of last year. I also want to note that we continue with the construction of 4 satellites in China, and we expect to commence operations at the Jianghe paper mill late in the second quarter or possibly early in the third. This will be our fourth satellite operating in China. We'll begin to see volume from this new satellite mill as it ramps up later this year.
In addition, we're currently building or commencing the construction of 3 other satellites in China, which will come online late this year and early next. Total capacity being installed with these 4 new satellites from 270,000 tons and will increase our capacity installed in China by 70%.
As I mentioned on the last chart, Specialty Minerals operating margin decreased 50 basis points this quarter to 13.5%. Higher pricing in Paper PCC and price increases in our Performance Minerals business helped margins by a little over 1%. Productivity and other cost control improvements in the segment contributed 0.6%. You can see the considerable impact of the higher energy costs and lower volumes associated with the weather had on the segment as it lowered margins by nearly 1 full point. In addition, higher lime costs lowered margins by another 0.8%. These higher lime costs were fully recovered contractually with our customers due to price increases I just mentioned. Lost contribution margin due to the paper grade realignments in North America and Europe lowered margins by another 0.3%. And finally, unfavorable foreign exchange in Brazil, Japan and India lowered margins by around 2/10 of a point.
Okay. Now let's go through the results within the Refractories segment. Sales were 1% higher versus last year and underlying sales grew 4%, excluding foreign exchange and the direct weather-related impact. Underlying sales in refractory products and systems grew 4%, driven primarily by growth in our European and Middle East refractory products business, where sales increased 12% due to the organic growth at several customers in U.K., Turkey, Germany, India and The Netherlands. These higher sales were partially offset by 5% lower sales in North America refractory products, lower equipment and non-steel application sales. Underlying sales in Metallurgical Wire increased 4% due to a 22% increase in Europe, due primarily to share gain with customers in Italy and Russia and a strong base volume growth.
Operating income for the segment increased $2.3 million or 33% in the quarter to $9.2 million. The increase was driven by the sales growth in the European Refractory and Metallurgical Wire product lines, as well as the favorable product mix in North America Metallurgical Wire.
In addition, margins improved due to a 7% productivity gain over last year and also to favorable foreign exchange in Turkey. However, the strong performance in Europe was offset by several issues in North America. Cold weather increased our operating cost that our Bryan, Ohio facility and was shut down for several days in January and February due to extreme freezing conditions. Truck logistics and shipping were also affected due to restrictions placed on the state and county roads around the Bryan facility, cold weather affected steel production rates at several mills in the Great Lakes and the Southeast U.S. regions. The combination of these issues lowered sales by about $1 million.
Despite these issues, segment operating margin was 10.9% for the quarter, which is a 260-basis-point improvement over the 8.3% in the first quarter of last year. Excluding the weather impact I just mentioned, operating income would have been $9.8 million or 11.4% of sales. Sequentially, our Refractory segment sales were lower by 5%, primarily due to the 4 fewer days in the quarter, the lower equipment sales, which was consistent with our expectations.
Operating income was about $400,000 lower than the fourth quarter, which was better than our estimate of $1.5 million lower that we communicated on the last call. The higher-than-expected income was due to stronger sales in the Europe and Middle East and sales were sequentially higher by 5%, along with the favorable foreign exchange in Turkey.
Looking forward to the second quarter. We expect to continue our sales momentum in Europe and the Middle East, which have been running 12% higher than the prior year. However, we expect profits to continue to be lower in North America over last year due to the recent production curtailments announced by U.S. Steel and AK Steel as a result of iron ore supply issues related to the prolonged ice conditions on the Great Lakes. We expect, however, this production to be made up over the balance of the year.
Despite these issues and current concerns in North America, we expect operating income for this segment for the second quarter to be approximately 5% higher than the first quarter and increase 10% compared to last year.
Here's a summary of the 31% improvement in the Refractory segment operating margin. Higher-margin refractory sales in Europe improved operating margins by almost 1%. We also saw positive impact of foreign exchange in Turkey, which improved margins by 1.3%. Improved higher margin metallurgical wire volumes in Europe, favorable product mix in North America contributed 3/10 of a percentage point. 7% productivity improvement and expense control added another 0.6% (sic) [0.8%]. And finally, you can see the impact the weather had on us in North America that reduced margins by about 6/10 of a point.
Quickly, these charts illustrate our working capital and cash flow trends. Our total days of working capital increased sequentially 1 day to 61 days from the fourth quarter. The increase was driven by higher receivables in Paper PCC due to the timing of collections and also higher inventories in Refractories due to the weather conditions that lowered refractory product consumption in the first 2 months of the quarter. We continue to diligently manage our working capital and expect to return to the 2013 levels throughout the year. Our cash from operations was $15 million in the quarter and capital spending was $11 million.
Now let me summarize what we're seeing -- what we're currently seeing for the second quarter. Paper PCC, we expect operating income to be up as we move past the weather-related issues and the paper grade realignments that affected volumes in the first quarter. The volume improvement will be slightly offset by lower volumes related to the normal paper mill annual maintenance outages that we typically see in the second quarter in all regions. Performance Minerals, we also expect operating income to increase from the first quarter. As the second quarter is typically the strongest seasonal period for this business, we should also see lower energy cost. For the segment, we expect second quarter operating income to increase approximately 20% from the first quarter to be about a 4% higher in the second quarter of last year.
In Refractories, we expect our operating income for the full segment to be around 5% higher in the first quarter of this year and 10% higher compared to last year. We expect to continue the strong sales momentum in Europe and Middle East, and we expect this growth to be partially offset by lower profits in North America due to the recent production curtailments announced by customers in the Great Lakes region.
Also in the second quarter, we'll be closing on the AMCOL acquisition and consolidating the post-closing AMCOL financial results within MTI. Our reported earnings will be quite different from what we reported here today and include purchase accounting adjustments and other onetime transaction-related charges. We'll lay all of this out for you on our next call, which should give you more insights into the combined company's ongoing earnings and will also show how accretive this transaction will be. Now let's open it up for questions.