John Grampa
Analyst · D. A. Davidson
Thank you, Mike. Good morning, everyone. Thank you for taking the time to join us this morning. For your convenience, today’s agenda is unchanged from that of our past calls. I’ll review the results for the quarter and then comment on the outlook for the third quarter, as well as the balance of the year. And then following my comments, Dick Hipple will review the current state of our key markets, status of the startup and ramp up of the new beryllium plant and some of our new growth initiatives. Following Dick, we will open the call for your questions.
I’ll begin with the usual brief summary of the key points that are in the press release. Then as I normally do, I'll cover the factors affecting the reported sales, highlighting the effect of pass-through metal price changes, which as most of you are already aware, can in our company cloud organic business level changes, particularly in an environment where pass-through metal prices are moving up or down significantly.
I will also review the sales change by market comparing to the second quarter of the prior year and more importantly, comparing sequentially as well to the first quarter of this year highlighting the key changes, especially any significant changes in the trends.
In addition, I’ll disclose the earnings per share impact of the cost associated with the startup and ramp up of the new beryllium plant, as well as the cost associated with the integration of the late 2007 EIS Optics acquisition and the cost related to the relocation of our microelectronic packagings business to Singapore.
And I'll review the balance sheet, cash flow and our cash flow projections for the balance of the year as well. And then, I'll wrap up by reviewing our current view of the outlook for the balance of the year.
Let me now begin with a brief summary of the release. Overall, we reported stronger than expected results for the second quarter of the year on weaker than expected sales levels. The higher profit on the lower sales was driven by higher margins.
As we reported at the beginning of the quarter, the level of business we were seeing coming into the quarter had improved nicely from the late 2011 levels. Macroeconomic conditions began to change during the second quarter though, resulting lower than expected sales levels overall and a weaker start to the second half than what we had previously expected. Thus we also announced that we are reducing our guidance for the year.
Sales and earnings levels for the second quarter were down and the levels that we were achieving one year ago. This was expected and previously announced. A decrease in pass-through metal prices lowered sales in the second quarter by approximately $12 million.
Net of the pass-through metal impact, real business levels were down from second quarter 2011 levels by approximately 21%. Comparing the second quarter sequentially to the first quarter of the year, sales were also down. In this case by approximately 6% after considering the impact of lower pass-through metal prices. While sales were lower, orders entered did exceed shipments in the second quarter by approximately $24 million and our book-to-bill was positive 1.07.
The reported earnings for the quarter was $0.38 a share, again as expected, this is lower than the $0.67 a share reported in the prior year second quarter. But was up 8% a share sequentially, first quarter reported $0.30 per share. The primary factor in the lower EPS when comparing to the prior year second quarter is the fall-off in business levels from the prior year’s record levels.
This was driven by macro economic conditions. Certain specific non-recurring type items were also factors in the lower year-over-year earnings level. I will review those later. The $0.08 per share sequential improvement in the quarter was slightly better than our internal expectations due to higher margin levels.
Gross margins in the quarter improved by 150 basis points compared to the prior year, and by 230 basis points sequentially when comparing to the first quarter. I will provide additional insight to the margin improvements in a moment, but before I do that let’s review the overall business activities by market in a bit more detail.
The reported 21% decline in sales, net of metal pass-through compared to the second quarter of the prior year is due primarily to significantly weaker demand for the company’s materials from the telecom infrastructure, defense, consumer electronics and automotive electronics market. These markets normally account for about half of the company’s value-added sales.
Value-added sales were down year-over-year by 30% in telecom infrastructure, 26% in defense, 11% in consumer electronics and 8% in automotive electronics, helping to offset those declines for year-over-year increases of about 3% in medical and continued strong demand from energy.
Comparing sequentially to the first quarter of the year, second quarter sales were down approximately 6%, net of metal pass-through. The 6% sequential decline is reflective of the weakening global market conditions. We did not expect this sequential decline as the quarter began. The sequential decline was driven primarily by shipments into defense applications. Defense was sequentially down by about 9% from first quarter levels.
Shipments of materials for applications in consumer electronics, automotive electronics and medical were up sequentially from first quarter levels by between 1% and 4% for each. Dick will comment more on demand levels during his review of the current state of the markets.
As you know, given the significant lower levels of business seen in the fourth quarter of last quarter, margins came down to levels below what would -- we would consider to be normal. Sequential improvements have appeared in both the first quarter and again in the second quarter of this year.
Gross margin was 16.2% in the second quarter, 150 basis points higher than the second quarter of the prior year’s level and sequentially, 230 basis points higher than the first quarter level. A number of factors contributed to the improvement, including improved pricing, primarily in our Performance Alloys segment, as well as lower manufacturing costs.
On a value-added basis, that is removing pass-through metal, our gross margins have historically been above 40% and historically, our value-added operating profit margin has been in the low teens between 13% and 14%. On this basis, gross margins were equal to prior year levels at about 40% and were 360 basis points sequentially higher than those of the first quarter.
Operating profit margin has also improved nicely in the second quarter. After excluding the effect of the non-recurring factors, value-added operating profit margins improved 260 basis points when comparing sequentially to the first quarter.
As business levels returned to more normal levels and the impact of the initiative costs are behind us, we expect that the value-added margins will return to and exceed historical levels.
Let’s now turn to the earnings impact of the initiatives the company has been undertaking. There are 4 specific initiatives that are affecting earnings. These include the startup of the company’s new beryllium plant, the integration of the EIS Optics, which was acquired in the fourth quarter of 2011, the relocation of our microelectronics packaging operations and severance related to workforce reductions.
We had previously disclosed that we expected these costs to be in the range of $0.15 to $0.20 a share for the year. After $0.17 per share in the first half, we now expect up to another $0.10 a share in the second half, bringing the total for the year to the $0.27 per share range. The increase is due to startup costs and severance related to additional workforce reductions than we had initially contemplated.
The actual impact on the reported second quarter results was approximately $0.09 a share. With $0.05 of that $0.09 being related to the startup of the new beryllium plant, approximately $0.01 being related to the integration of the acquisition and $0.03 related to the restructurings including severance.
Now let’s turn to the cash flow and the balance sheet. Both the balance sheet and the statement of cash flows are attached to the press releases. Consistent with our normal seasonal pattern, debt net of cash increased by approximately $31 million in the first half.
In the second quarter, debt net of cash decreased by about $5 million and debt to total capital at the end of the second quarter was about 22%. For the balance of the year, we do anticipate the normal strong positive cash flows that we typically see in the second half. By year end, debt to total capital is expected to fall to the mid-teens level.
The quality of our balance sheet continues to be a source of pride in the company. We are pleased to have the liquidity we do and the flexibility to support our long-term growth expectations, plus important strategic initiatives such as acquisitions and new product introductions.
The quality of our balance sheet should provide significant flexibility throughout the balance of 2012 and beyond. The strength was further reinforced with the initiation of a dividend during the second quarter. The company declared a second quarter dividend in the amount of $0.075 per share, a yield of about 1.5%.
The company subsequently announced the payment of a third quarter dividend of the same amount. The dividend is a reflection of our continued confidence and strength of our business, its prospects for long-term growth and our ability to continue to grow the business organically, as well as through acquisitions, while returning cash to shareholders.
Prior to moving onto the outlook, I’d like to pre-answer a couple of the other financial model questions that we usually are asked. For the year, we expect EBITDA to be in range of $90 million to $95 million, depreciation to be in the range of $40 million to $45 million, capital spending to be in the range of $30 million to $35 million, free cash flow to be above $40 million and our tax rate to be in the range of 31% to 32%.
Now, I’ll turn to the outlook. As we noted in the press release, significant progress has been made in resolving the startup issues associated with the new beryllium facility and it is anticipated that the output of the plant will support demand levels through 2012.
In addition, the initial steps in the integration of the EIS acquisition are complete and the previously announced shutdown and relocation of the microelectronic packaging operations is progressing on schedule. The costs associated with these initiatives are expected to be lower in the second half when comparing to the first half.
Through the latter part of the second quarter and to date in the third quarter, the global macroeconomic environment has become very unclear and uncertain. Visibility is short. While order entry did increased by approximately 12% in the first quarter of the year when compared to the fourth quarter of 2011 and was increasing further as the second quarter began, the pattern shifted as the quarter developed.
The second quarter order entry did exceed sales by approximately 7%, but after a good start, order entry declined from first quarter levels. Order entry has recently been inconsistent from week-to-week and the order rate was not as strong entering the second half of 2012 as we had previously anticipated.
Thus while sales and earnings levels in the second half are still expected to be stronger than those of the first half, we are revising the earnings outlook for the full year. The earnings levels for the second half is now expected to be in the range of $0.82 to $0.92 per share, which compares to the $0.68 per share reported for the first half.
Results for both quarters of the second half are expected to be approximately the same with the fourth quarter a few cents per share higher than the third quarter. This brings the full year to the range of a $1.50 to $1.60 per share from the previously announced range of $1.95 to $2.10 per share. The full-year range includes up to $0.27 per share of costs related to the aforementioned initiatives.
That concludes my remarks. I’ll now turn the call over to Dick Hipple.