John Grampa
Analyst · Jefferies
Thank you, Mike. Good morning, everyone. Welcome to the call and thanks for taking the time to join us this morning. Today's agenda is identical to that of our past calls. I will review the results for the quarter and then comment on the outlook for the second quarter and the balance of the year. Then following my comments, Dick Hipple will review the current state and the outlook of our current markets. He'll also review the status of the start-up of the new beryllium plant and the announced decision to relocate the production capabilities of our Newburyport Massachusetts facility to our facility in Singapore. And then following Dick, we will open the call for your questions.
For those of you who have not yet had a chance to review the press release in any detail, I will begin with a brief summary of the key points that are in that release.
Then, as I normally do, I'll cover the factors affecting the reported sales level, isolating real or organic changes from the effect of pass-through metal price changes which as most of you are aware can in our Company cloud organic business level changes, particularly in an environment where metal pass-through prices are moving up or down.
I will comment on sales and margins by market, comparing sequentially to the fourth quarter of the prior year and highlighting the key changes, especially changes in trends. I will also disclose the cost associated with the start-up of the new beryllium plant and the integration of the EIS Optics acquisition.
I'll review the balance sheet, cash flow and cash flow projections, and I'll discuss the outlook for the balance of 2012 as we see it unfolding at this time. With that as an introduction, let's begin with a brief summary of the release.
Today in the release we reported stronger than expected results for the first quarter of the year and revised our guidance for the full-year. While we are not pleased with market conditions and the level of business that the weak 2011 year-end gave us a launch point for 2012, we have seen progress in our markets in the first quarter.
When comparing to the prior year, sales for the first quarter were as expected, down by approximately $21 million or 6% to the $354 million level. Higher pass-through metal prices increased sales in the first quarter by approximately $16 million when comparing to the prior year. Considering this, the real business levels were down from first quarter 2011 by over 10%.
The reported EPS for the quarter was stronger than expected at $0.30 a share. Well below the $0.57 a share reported in the prior year's first quarter. The primary factors in the lower EPS when comparing to the prior year are the 10% fall-off in business levels and a related weaker mix, which is entirely driven by market conditions.
The $0.26 per share sequential improvement in the quarter was slightly better than our internal expectations due to stronger demand levels and a slightly higher value-added margin level than we had assumed coming into the quarter, off of the weak year-end levels. The sequential improvement was driven primarily by the improving demand.
Let's review the overall business activity in a bit more detail.
The reported 10% decline in sales, net of metal pass-through, compared to the first quarter of the prior year is due primarily to significantly weaker demand for the Company's materials from the consumer electronics and telecom infrastructure markets. These two markets normally account for well over a third of the Company's value-added sales.
Value-added sales were down year-over-year by 13% in consumer electronics and 16% in telecom infrastructures. Helping to offset those declines were year-over-year increases of 26% in industrial and commercial aerospace, 10% in medical, 8% in defense and science and 5% in energy. Comparing sequentially to the fourth quarter of 2011, first quarter 2012 sales were up $19 million or approximately 6%.
The 6% sequential improvement is reflective of the improving demand patterns and order entry from the weak fourth quarter levels. The improvement is wide spread. Demand for materials for applications in consumer electronics, automotive electronics, medical, industrial and commercial aerospace, all improved nicely in the first quarter.
In the first quarter of this year, comparing sequentially to the fourth quarter of last year, our value added sales increased in a number of our markets. Consumer electronics was up 20%, automotive electronics was up 24%, medical was up 13%, and industrial and commercial aerospace were up 20%. Dick will comment more on these demand levels during his review of the current state of our markets.
As you might expect, given the significantly lower volumes and weaker mix when comparing to the prior year, margins are down, comparatively. Our value-added gross margins were at the 37% level in the first quarter. Historically these margins are above 40%. Our value-added operating profit margins was in the high single-digits. Historically, the value added operating profit margin is in the 14% to 15% range.
Margins did improve sequentially in the first quarter when comparing to the fourth quarter, and again, the margin movement are related to the volume and/or mix factors. We do expect margins to return to historic levels as our volume and mix return over the next couple of quarters.
You will recall that there are two ongoing specific initiatives that the company has been reporting on. These include the start-up of the company's new beryllium plant and the integration of EIS Optics, which was acquired in the fourth quarter of 2011. We had estimated these costs to be in the range of $0.07 to $0.10 a share for the first half of the year, with approximately 60% occurring in the first quarter. The actual impact on the reported first quarter results was approximately $0.07 a share, with $0.04 of the $0.07 being related to the start-up of the new beryllium plant.
Now let's turn to cash flow and the balance sheet. Both of those statements are attached to the press release. The company began and ended 2011 with a very strong balance sheet. In spite of investing over $200 million in strategic acquisitions over the past six years, the company's draw on its $340 million revolver was less than $30 million at year end, and debt-to-total cap was below 20%.
Consistent with our normal seasonal pattern, debt increased by approximately $37 million in the first quarter. This was driven primarily by an increase in receivables and other working capital changes, consistent with the sequential growth in the quarter, as well as the acquisition of AMC. Debt-to-total capital at the end of the first quarter was 22%, and we do anticipate that the normal, strong positive cash flows in each of the remaining quarters of the year will occur. And by year end we think that debt to total capital will fall to the mid-teens level.
The quality of our balance sheet is a source of pride in the company, and we're pleased to have the liquidity we do and the flexibility to support our growth plus important strategic initiatives, such as acquisitions. The quality of our balance sheet should provide significant flexibility throughout 2012 and beyond.
Prior to moving on to the outlook, I'd like to pre-answer a couple of the other financial model questions that we usually get. For the year 2012 in total we expect EBITDA to be in the range of $102 million to $108 million. We expect depreciation to be in the range of $40 million to $45 million, capital spending to be in the range of $30 million to $35 million, and free cash flows to be above $40 million. We also believe the tax rate will be in the 32% to 33% range.
I'll now review the outlook. After a record sales year in 2010, the company began 2011 in a robust market environment and set another new high for the year. However, as the year progressed the overall level of business activity fell dramatically, as evidenced by the fourth quarter business level. As a result, 2012 began in weak market conditions.
Order entry did begin to recover early in the first quarter, increasing by 12% from the fourth quarter levels. While order entry does continue to improve and we do expect continued growth through the remainder of the year, demand levels heading into the second quarter are not as strong as initially anticipated and are not yet back to the record levels seen during the first half of 2011.
As noted in the press release, the company has announced that it will shutting down it's Newburyport, Massachusetts microelectronics packaging materials facility and relocating its productive capacity to the existing facility adjacent to customers in Singapore. This will permit those customers to be more effectively served at a lower cost.
Also as noted in the press release, we've lowered our guidance for the year. The reduction is primarily due to the demand levels coming into the second quarter not being as strong as initially anticipated.
We now see the full-year being in the range of $1.95 to $2.10 per share. The previously announced range was $2.05 to $2.25 per share. This range includes $0.15 to $0.20 per share of cost associated with the start up of the company's new beryllium plant, the shut down and relocation of the Newburyport facility, and the costs related to the integration of the acquisition.
We see the second quarter earnings level improving from the first quarter by at least $0.05 a share, even after absorbing the higher costs I just referenced. And assuming that demand levels continue to improve; we expect third and fourth quarter earnings levels to return to the levels seen during the first three quarters of last year.
That concludes my remarks. I'll now turn the call over to Dick Hipple.