Jeff Lorberbaum
Analyst · Mike Rehaut with JPMorgan
Thank you, Frank. We experienced normal seasonal improvement in our second quarter, with the U.S. Residential business remaining soft and the Commercial business continuing to grow. All of our segments reported year-over-year sales growth and our adjusted operating margin was the highest since 2008 at 7.3%. We're driving process improvements and cost reductions throughout the business in all manufacturing, selling and administrative areas. Our Mohawk sales grew about 1%, with improving Commercial business offsetting soft Residential sales. Adjusted operating margins were 80 basis points higher than last year as a result of reductions in SG&A cost, the impact of price increases and improvements in manufacturing productivity. We're performing in line with the industry, with growth in commercial remodeling and lower residential activity. Our customers are trading down to lower-value products to minimize the impact of inflation. The realignment of our Residential brands under our common geographic manager was completed during the second quarter. Our high-end residential products began to show some improvement, reflecting growing brand penetration and increased remodeling among affluent customers. In the multi-family channel, we introduced TriStar which is made of Triexta and provides the best flooring alternative for apartments due to its high durability and stain resistance. Additionally, the launch of our Wear-Dated Revive brand with recycled content has established a premium category of polyester carpets. We grew sales in the Home Center channel, with improved position and higher special order activity. In the third quarter, we will complete the launch of a comprehensive SmartStrand collection at Lowe's. Expansion of our commercial sales force increased our penetration, and we're adding more sales representatives to maximize the category in the third quarter. Our Commercial business posted sales gains, in both the tile and broadloom product categories. Our tile capacity was expanded during the period and further investments were made to support the continued tile growth in the second half. At the annual commercial trade show, we introduced the first commercial products made of SmartStrand and our Lees collection and were awarded the best of show for combining high fashion and performance with environmentally sustainable materials. We also reengineered some of our premium commercial products with our best styling and durability to provide improved value and more competitive price points. These changes have increased specifications of our products by major national accounts by providing solutions that set us apart. The carpet price increase announced in February was fully implemented in the period. The second increase initiated in April will be completed during the third quarter. We continue to review our carpet-selling prices as required by our raw material changes, which remain volatile, following oil prices and international demand for commodity. Our South Carolina expansion of extrusion was completed on time and is operating at expected level. In North Georgia, a smaller expansion will be installed by year-end. Additional investments in yarn processing are being made to support the growth of filament products and to reduce our conversion costs. Due to the value added and performance features, our SmartStrand Triexta and polyester products are growing at the expense of traditional fiber options. During the quarter, we announced the closure of a spinning mill to align our yarn manufacturing with today's preferences for filament products. We successfully shut down a commercial carpet facility announced in the first quarter and moved the production to alternative plants with lower cost without any interruption. Operations group is improving efficiencies, reducing manufacturing costs and enhancing material yields through increased production speeds, innovative product engineering and utilization of alternative materials. The reengineering of our business and simplification of our processes has enabled us to reduce our personnel cost by an additional $10 million annually in the period. Much of the impact will flow through cost of goods sold, as our inventory turns. Dal-Tile sales grew more than 4% this period, with Commercial sales growth exceeding Residential. Sales grew in all channels over the period as we outperformed the overall market due to the breadth of our product line and our superior service. In this period, higher product prices and fuel surcharges were implemented to recover rising transportation costs on products that are delivered to our customers. Our new product introductions are further distinguishing Dal-Tile with our Reveal Imaging technology providing enhanced visuals and new sizes we've added greater than 24 inches. We introduced a new dealer program called Statements by Dal-Tile that provide the completely merchandise ceramic and stone shop with marketing, advertising and promotional assistance. A new installation warranty is being furnished to differentiate Dal-Tile with the consumers. Additional product placements are being realized with major retail groups, Home Centers, national commercial accounts and leading homebuilders. Our American OEM brand is growing with the independent distributors by providing direct shipments to replace offshore suppliers, enhance commercial programs, new stone products and stylized porcelain tiles that satisfy the changing taste and budgets of consumers today. Our business in Mexico is growing significantly as we broaden our product line and satisfy all price points in the market. We're adding more sales personnel in the market to maximize our distribution and we're providing higher level of service in our competition in the market. We've expanded our commercial product lines and sales staff to increase specifications of our project -- products on large projects. Larger-sized tiles from our Chinese joint venture are differentiating our high-end offering. We're investing resources to drive volume and train manufacturing personnel for our new manufacturing plant near Mexico City. The plant will produce non-porcelain ceramic tile at lower cost and improve our margins after it becomes operational in mid-2012. We've improved the productivity of our style plants with lean manufacturing processes, lower setup costs, increased production speeds and improved yields. Our Reveal Imaging technology is being expanded through our manufacturing operations. New trim production has been installed to make higher value products at lower costs. We're making additional investments to increase our wall tile and porcelain floor capacity to meet projected demand. New workforce management systems and increased truck utilization rates and new shipping channels are reducing our freight and distribution costs. In China, our ceramic JV is implementing new product plans, enhancing marketing and sales strategies and adding more talent to expand our business. The Chinese government efforts to control real estate inflation have had a short-term impact on demand, as well as commodity inflation has been a headwind. Price increases are being implemented to offset inflation. We're optimistic about the long-term growth of China supported by the government's commitment to add 10 million new homes. Our Unilin revenues were up 18% as reported or 7% on a constant exchange rate. Sales of our European products were positive, with growth in our roofing systems and panels outperforming our flooring products and impacting the mix of our margins. In most of our European products, our price increases are beginning to catch up with the higher raw material cost. Consumers continue to select more value-priced laminate products at retail, impacting our sales mix. Our European flooring is gaining share in a challenging market by increasing our position in the European DIY channel and growing our presence in the U.K., Russian and Australian markets. Continuing our focus on innovative technology, we introduced Quick Step Elite, which has a multi-gloss finish and creates a more natural look; Quick Step Vogue, which has a highly textured antique character; and Quick Step Gold, which offers a value proposition for the budget-conscious consumer. Our European wood business is expanding and the sales of our premium Quick Step wood products are improving our product mix. The consolidation of our Malaysian wood manufacturing operation is progressing, and additional capacity will be operational in the first quarter of next year. We continue to invest in growing our Russian customer base to support our new plant under construction near Moscow. The plant is expected to initiate production at the end of the third quarter. In the U.S., our flooring sales were impacted by low residential remodeling. We're growing our distribution in the Home Center channel and especially wood channels. Our new product introductions are being well-received, and we're using promotions to address lower price points. In the U.S., we're introducing laminate with more realistic designs made on unique technology in our Belgian facility. Our wood plants have improved their productivity yields and flexibility. In Europe, sales of our roofing systems and panels are up substantially, reflecting greater volume and increased prices to cover higher cost of wood and glue. Our wood panel margins have improved over last year, but our margins are still -- our margins still face pressure due to excess industry capacity. In the period, our installation board sales have more than doubled over the prior year, and we've become a significant participant in our region. We're planning another installation plant to expand our geographic reach and our capacity. We're also completing a small manufacturing operation to produce ready-to-assemble didit-click furniture to begin test-marketing the products in the market. In all segments, we have increased the use of recycled materials in our products and reduced costs through more effective use of natural resources. During the period, Mohawk received the industry's most prestigious award for environmental leadership and was also ranked in the top 5 most sustainable businesses from more than 3,000 of the largest southeastern companies. We recently issued our second annual sustainability report online at www.mohawksustainability.com. Our second quarter results were accomplished despite the weaker-than-expected economies, in both the U.S. and Europe. During this challenging economic period, we've made many improvements throughout our business, resulting in a leaner, more efficient organization. We're introducing innovative products and reengineering existing ones to improve our sales mix and margins. We're continuing to reduce our cost structure, increase our productivity and invest in new products and geographies. We are increasing prices as needed in response to raw material and energy inflation. We're well-positioned to leverage these changes into a more profitable business, as residential remodeling and economy improves. With these factors, our third quarter guidance for earnings is $0.82 to $0.91 per share, excluding any restructuring cost. Our strong balance sheet, improved leverage and available liquidity will support our current strategic initiatives and facilitate future opportunities. We're committed to growing our business with new investments and strategic opportunity, including Mexican and Chinese ceramic, Russian laminate, European insulation boards and click ceramic tile and click furniture. Mohawk's strategies reflect our evolution from a North American carpet business into a larger, more diverse total flooring company operating in a global market. With that, I'll be glad to take questions.