Jeff Lorberbaum
Analyst · Zelman & Associates
Thank you. The first quarter is seasonally the slowest period of the year. In the U.S., our revenues in both residential and commercial improved as the period progressed through the bad weather affecting the beginning of the year. Our first quarter gross margins improved by increasing productivity, improving quality and better yield, offsetting the negative effects of material inflation and harsh weather conditions. Our Mohawk segment sales declined 3.5%, with commercial showing improvement and the residential category still lagging. We expect continued improvement in this segment from new product introductions, additional customer commitments, higher pricing to cover material costs, and operational improvements. The residential order trends improved at the end of the first quarter and continued into April. The commercial business continued its recovery with marginal and carpet tile products growing significantly. The hospitality channel is rebounding after several years of reduced capital spending. We announced 2 carpet prices to offset dramatic material inflation, with the first in February and the second in April. The February increase should be fully implemented in the second quarter and both increases are progressing as expected. We're taking pricing actions as required to react to the volatile material costs. About 30% of our extrusion project this year is presently operating, and we anticipate completion of the first phase by the end of the second quarter. This fiber manufacturing expansion will support the growth of our SmartStrand Triexta and EverStrand polyester introductions, which have both won industry awards. During the quarter, we launched the new Wear-Dated Revive brand, which created the industry's first premium polyester category as the value alternative to nylon. Our Wear-Dated Revive program is one of the most successful collections we have launched, and merchandising systems are presently being installed around the country. In both the multi-family and commercial channels, we're introducing high-performance SmartStrand carpets with superior durability and stain resistance, which reduce the life-cycle costs of the products. We have secured additional commitments in the Home Center channel featuring SmartStrand carpets, with their premium attributes for luxury, performance and reduced environmental impact. We're implementing new customer relationship tools with our sales force, and hiring additional sales associates to maximize our participation in the expanding commercial category. Operational enhancements to optimize productivity, material and service are being executed, and we'll improve our cost position this year. We're completing the closing of a carpet facility in South Georgia and relocating the production to other manufacturing plants. This transition will improve our service and costs and has a payback of about one year. Our many green work initiatives will continue to increase the recycled content utilized in our products and processes, furthering our sustainable manufacturing commitment while lowering our costs. Dal-Tile sales grew 1% over last year. The sales trends improved during the period, with commercial outperforming residential. We continued the expansion of our Reveal Imaging technology, which creates more sophisticated surface visuals. New products using the Reveal Imaging have been placed in the Home Center channel, and they will improve our share in the category. Our new residential products have also received multiple industry awards. In commercial, we introduced new tile products with 65% recycled content, which are more environmentally sustainable, and we're offering new merchandising to simplify commercial product selection. To recover higher freight costs, we've raised prices on our products and transportation. Cost reductions continue from new investments in technology, lean manufacturing, material innovations and improvements in the supply chain. Distribution efficiencies are improving from new management systems, reduced fixed costs and greater productivity. We're implementing our ceramic strategy in Mexico to expand our local manufacturing and enhance our market share. The Mexican market is anticipated to grow about 5% going forward, and we're expanding our sales organization, product offering and customer base to maximize our participation. Our new manufacturing facility is under construction outside Mexico City and should be operational by mid-2012. Our Chinese joint venture is investing to gain market share, increase product mix, improve efficiencies and strengthening the management systems. As expected this period, lower volumes and material inflation impacted profitability and will improve over the balance of the year. The Chinese government has taken steps to reduce housing inflation while concurrently committing to add 10 million new housing units. We're building a strong platform to participate in China, and we'll be positioned as a leader in the marketplace. Our Unilin revenues were up 7% both as-reported and on a constant-exchange-rate basis. Sales of most European products were positive while U.S. markets remain difficult but are showing improvement. Our margins were pressured during the quarter by escalating material costs which are ahead of our price increases. Price increases were implemented in European flooring, roofing and boards to offset the material inflation. It appeared that the prices of our major wood inputs have finally peaked in the period. Our European laminate flooring delivered new product introductions earlier than prior years. Market acceptance of our innovation and styling has exceeded our expectations. We're continuing to expand sales in Home Centers across Europe, with Quick Step products positioned as a premium offering. The products are specifically designed for this channel, and some Home Centers are creating special areas to focus on our products. Our market share in the U.K. has increased significantly since establishing our own distribution. We've grown our line distribution in the Netherlands to drive our Quick Step flooring products. In Russia, we're expanding our customer base in preparation for our new laminate manufacturing plant. The Russian facility is under construction, with completion expected by the end of the third quarter. Our European and Asia Pacific wood business is growing by expanding geographic coverage, adding new customers and improving product mix. Our Malaysian wood plants are increasing productivity and reducing costs. This year, we will consolidate our Malaysian plant and expand that capacity to support additional growth. The U.S. wood -- floor -- the U.S. flooring business improved as we proceeded through the first quarter. We are strengthening our position with retailers in the Home Center and specialized hard-surface channels. We've upgraded our Quick Step independent distribution, and won Dealer awards [Dealer's Choice awards] for our new laminate and wood collections. We improved our U.S. wood manufacturing costs and enhanced the sales mix with higher-value products and additional performance features. Additional small manufacturers have been licensed. Our Uniclic technology, now we're beginning to see some industry volume improvements. In our roofing and wood -- and board products, we're seeing an improvement in both sales and pricing. Margins are expanding with increased plant utilization, though our pricing still lags the material inflation we've incurred. In the period, we raised board prices 4% to 10%, and roofing is being increased 5% in the second period. Additional price increases have been announced for the second quarter in some products. Our new insulation board sales are expanding further as European governments subsidize the reduction of energy usage. In the third quarter, we'll be adding a third shift to the production line to meet increasing demand. We have also extended our patented click technology into ready-to-assemble furniture. This new technology does not require screws or other devices for assembly. We've initiated test production to refine the technology and manufacturing processes. This product was debuted at the Milan furniture show on a limited basis and was well-received. The technology has the potential to create a new product category in ready-to-assemble furniture, but it will take several years to evolve. A video of this product is available on the Unilin website at didit-furniture.com (sic) [www.didit-furniture.com]. After the seasonally slow first quarter, we believe the industry recovery will continue through the balance of the year. Commercial renovation is improving as companies begin to reinvest. We anticipate pent-up demand in the residential remodeling market, and improving home sales will positively impact our results this year. Price and volume increases, along with cost reductions, will enhance our profitability. With these factors, our second quarter guidance for earnings is $0.87 to $0.97 per share, excluding any restructuring charges. We are investing in many strategic opportunities, which our present investments can support about $250 million in additional sales and new markets. These include the Mexican ceramic market, the Russian laminate market, the European insulation board market, a new click ceramic tile, as well as click furniture. In addition, we have our Chinese joint venture, which could become one of the leaders of the Chinese ceramic market. We have significantly redesigned our business to maximize our long-term results while managing through this challenging period. We have improved our organization's ability to drive innovation and product, processes and costs. Our investment in your assets, geographic expansion and systems will enhance our core businesses and create new growth opportunities. With that, we'll be glad to take questions. Operator?