Darren Wells
Analyst · Morgan Stanley. Please go ahead
Thanks, Rich. As you seem to tell from our press release on April 16 and from our release earlier today, we've taken dramatic steps over the last six weeks to respond to the disruption caused by COVID-19 and to reduce as much as possible the financial impact it has on the company. We quickly shut down production in the U.S. and Europe and work with suppliers to stop the flow of raw materials and other supplies to reduce expenses and to avoid tying up capital in the inventory unnecessarily. We then evaluated all other categories of expense, including marketing, research and development, and salary payroll.While we have plenty of experience as a team with cost cutting and general belt tightening, we had to add some plays to our playbook to deal with this level of decline in business activity. This included reviewing the roles of 9,000 salaried associates and furloughing approximately 2,000 of them for the entire second quarter. Furloughing another 6,000 for part of the quarter and reducing and deferring pay by 10% to 30% for those who are working. With only a week's worth of planning we've reduced our payroll spend by nearly $65 million for the second quarter taking advantage of the government income replacement programs to ensure our associates are supported. In addition, we cut marketing and other administrative and general expenses by $75 million for the second quarter. Simultaneously, we were working on ensuring our cash and liquidity position was protected to the greatest degree possible. This resulted in a number of actions to preserve cash, including reducing our capital expenditures by over $100 million, deferring investments in distribution, suspending our dividend, preserving over $110 million between now and year end, and leveraging government relief efforts to defer payroll and other tax payments, an improvement of $60 million for this year in the U.S. alone.In addition, we continue to work with our core bank group to complete the refinancing of our $2 billion asset based revolving credit facility, which we closed on April 9. Proceeding with the refinancing of this facility at all in the midst of the COVID-19 disruption was a testament to the resilience of our team and the support of our lenders. I'd like to express my sincerest appreciation to both.The renewed credit agreement extended the maturity to 2025. We also obtained favorable adjustments to the calculation of the facility's borrowing base enhancing our ability to utilize these facilities during times of lower inventory and receivables. This adjustment amounted to approximately $350 million at the end of the first quarter. The other key non-price terms and conditions remained effectively unchanged.In addition to these near-term actions there are a couple of other key developments I want to highlight that are going to be important as we start to plan for the post shutdown recovery. First, as Rich mentioned, we're continuing to make progress on restructuring initiatives that will improve our manufacturing footprint. In our previous calls, we outlined a series of steps we've taken in our Gadsden, Alabama manufacturing facility over the past 12 to 15 months in response to declining demand for small rim diameter tires. Last week, we reached a tentative bargaining agreement with the United Steelworkers to close this facility while providing appropriate support for the displaced associates.On a combined basis, the actions taken in Gadsden over the last year are anticipated to generate approximately $130 million of manufacturing cost improvements for Americas business units in 2021 when compared to 2019 improving the competitive position significantly. This tentative bargaining agreement remains subject to approval by the members of the local union.Second, we're also seeing some favorable developments in the commodity markets that should help mitigate the impact of lower volume later in the year. While this situation is different than we experienced during the Great Recession, historically our raw material prices drop significantly during difficult demand environments with any corresponding decline in pricing occurring more gradually and on a lag. This could offset some of the impact of lower volume in economic downturns.Slide 10 illustrates the benefit we saw during the Great Recession between the first quarter of 2009 and the second quarter of 2010, we experienced a benefit of more than $700 million from lower raw material costs after taking into account the impact of price changes. At spot prices our modeling suggests our commodity cost would be $50 million to $100 million lower in the second half compared to 2019 with most of that benefit coming in the fourth quarter.Turning to review of the first quarter while our results were significantly affected by the severe decline in global tire demand and our decision to suspend production, protect our associates and avoid building unneeded inventory. Our results reflect a few strengths of our business model. First, our business is deemed essential in the U.S. and most other parts of the word. That means that even while our factories are closed our retail locations, warehouses, commercial truck service centers, and other customer facing assets continue to operate ensuring that we can support our customers even during the stay-at-home orders.Second, and related to this, our replacement business continued to generate revenue during late March and April lockdowns. While replacement volume was low it never stopped and it started to recover over the last two weeks even though auto production has not.Third, our commercial truck tire business remained particularly critical with replacement volumes through March only slightly below last year's levels as large fleets worked to keep essential goods on store shelves. Together, these attributes mitigated the volume decline that we experienced during the first quarter and leave us better positioned to navigate the current environment.Turning to Slide 11, our first quarter sales were $3.1 billion, down 15% from last year primarily driven by lower volume, but also impacted by unfavorable foreign currency translation. These effects were partially offset by improvements in price mix. Unit volume decreased 18%, replacement tire shipments declined 16%, and OE unit volume decreased 21%. Our commercial replacement business was the strongest performer with volumes declining just 3%.Our segment operating loss for the quarter was $47 million, down $237 million from year ago. This decline can be largely explained by lower volume, lower factory utilization, and costs related to temporarily shutting down our manufacturing facilities. Segment operating income includes the impact of approximately $65 million for lower factory utilization and period cost directly related to shutting down our manufacturing facilities in March.Our results were also impacted by discrete charges of $472 million primarily related to two items. The first was the establishment of a valuation allowance on deferred tax assets for foreign tax credits driven by the expectation of lower near-term income in the U.S. The second was 182 million non-cash goodwill impairment charge reflecting the expectation of lower income in our EMEA business. After adjusting for these items, our loss per share totaled $0.60.The step chart on Slide 12 summarizes the change in segment operating income versus last year. The impact from lower volumes was $120 million reflecting a decline in shipments of approximately 7 million units. In addition, production cuts resulted in $70 million decrease in overhead absorption. This include both the impact of production cuts taken toward the end of 2019 and the effects of suspending production at the majority of our manufacturing facilities in March. $50 million out of the $70 million of conversion costs are related to our first quarter operations. Price/mix was flat reflecting continued benefits from our pricing actions particularly in the Americas, which offset -- which were offset by unfavorable mix.Raw material costs increased $13 million driven by lower synthetic rubber and carbon black prices. The benefits of lower feedstock costs were partially offset by the impact of unfavorable transactional foreign currency and higher feedstock costs. Inflation of $38 million offset equal amount of cost savings. Cost savings opportunities were adversely affected by the decline in volume.The $57 million decline in the other category includes several unique items. First, suspending production our manufacturing facilities resulted in the $15 million write-off of work-in-process inventory. Second, we experienced lower factory utilization at our Gadsden manufacturing facility even before the shutdown due to ongoing work-to-transition SKUs to our other plants in the U.S. This dynamic resulted in us expensing about $10 million of production costs incurred in the first quarter. Third, earnings declined by $8 million in our other tire related business. The decline was driven by weaker results in our chemical and retail operations.Turning to the balance sheet on Slide 13. Despite the disruption our balance sheet at the end of the first quarter was stronger than a year ago with net debt down approximately $100 million. As of March 31, 2020 and pro forma for the refinancing, we had total liquidity of approximately $3.6 billion, including $971 million of cash and cash equivalents also above our year ago levels.Slide 16 summarizes our cash flows. We used $561 million of cash during the quarter for operating activities primarily reflecting seasonal working capital.Turning to our segment results beginning on Slide 17. Americas volume decreased 13% to $14.5 million. The U.S. and Canada began to see significant volume declines during the month of March, while Brazil remained steady.Shipments of commercial tires were relatively stable with units down less than 3%. In the U.S. we increased our share of the commercial truck tire market increasing our replacement volume by 5%. This performance includes a double-digit increase in March as we benefited from our efforts to keep our warehouse operations and commercial truck service centers open to help keep our fleet customers up and running.Americas operating results for the first quarter will breakeven after being ahead of last year through February. The decline was driven by lower volume and lower factory utilization, including approximately $30 million of period charges associated with shutting down our manufacturing facilities in March. These factors were partially offset by improvements in price/mix and favorable raw material costs.Turning to Slide 18. Europe, Middle East, and Africa's unit sales were down approximately 20%. Both consumer OE and replacement shipments fell around 20%, primarily reflecting the approximately 30% decline in industry shipments in March.Our replacement sales were also impacted by expected declines related to actions we were taking to restructure our distribution across Europe. Similar to the Americas demand for commercial replacement tires was relatively stable with industry shipments declining only 1%. Against this backdrop we were able to deliver modest growth with our commercial replacement volume increasing about 1%.EMEA segment operating loss of $53 million was down $107 million from the prior year's quarter driven by reduced volume and higher conversion costs including the impact of lower factory utilization. Period costs and other charges totaled approximately $20 million.Turning to Slide 19. Asia-Pacific tire units totaled 5.2 million, down approximately 24% from the prior year. Original Equipment unit volume declined more than 30% driven by lower industry demand in China and India. Replacement tire shipments decreased 17%, also reflecting lower industry demand in China.Segment operating income was $6 million, $41 million lower than last year. This decline primarily reflects lower volume and reduced price/mix, including the impact of competitive conditions in our consumer OE business. These factors were partially offset by favorable raw material costs.Turning to Slide 20, I wanted to provide just some thoughts on topics that should be helpful to you when creating your forecasts. Given the limited visibility we have into vehicle production or replacement demand, it's difficult for us to provide you with an accurate projection of industry volumes for the year. However, we assume the largest volume declines will occur in the second quarter and that they will be approximately 50% with April down close to 70% from a year ago. Overhead absorption will continue to be adversely affected by reduced plant production.We're currently planning production down almost 25 million units versus the second quarter of 2019 or about two-thirds to reflect expected second quarter demand and to reduce inventory. Reducing production during the current plant closures is more efficient than running factories at reduced levels later in the year, which should provide some benefit as business levels recover.The guidance we provide on our modeling assumptions page for calculating the impact of production changes is still a good approximation. However, the impact of the second quarter will be essentially immediate rather than our normal lag of approximately three months to account for the accounting treatment of low utilization. In addition, our other tire related businesses are also significantly affected by the weakening economic environment.Traffic and volume at our retail locations is low and the sharp drop in business and leisure travel is adversely impacting our aviation business. In addition, our chemical business is feeling the effects of decline in tire production. In total, the year-over-year earnings decline in our other tire related businesses is expected to be about $150 million during the second quarter.When thinking about our cash flow for the second quarter, some unusual dynamics related to the sharp slowdown in industry demand will impact our working capital flows. As a result of lower sales and lower production in the second quarter, we expect to experience declines in our accounts receivable and inventory balances, which will act as a source of funds in the period rather than the traditional use of funds. This is normal in a recession. However, we expect these benefits in the near term will be more than offset by the reduced accounts payable given that we have not been purchasing any raw materials. Therefore, we anticipate working capital to be a use of funds for the second quarter. When combined with losses expected in the quarter, we could use something like $1 billion of cash in Q2.Ramping back up after Q2, by itself, should not be a big cash drain. And we continue to expect working capital to be a significant source of cash in the second half of the year. Also, we now expect working capital to be a source of cash for the full year, although the amount will depend on how much inventory we need to have at year end.Turning to Slide 21. You will see we've updated several of our other financial assumptions. As previously disclosed, our CapEx guidance has been updated to reflect the actions we've taken to align our capital spending plans with current market demand and to preserve cash.Depreciation and amortization is expected to total approximately $775 million, down slightly from our previous forecast. This revision reflects the adjustments we've made in our capital spending plans and the impact of foreign currency translation. We've increased our estimate of restructuring payments by $50 million to reflect the impact of the plant closure of our Gadsden, Alabama manufacturing facility.Lastly, we expect our cash taxes to total approximately $60 million, which includes the $30 million we paid in the first quarter related to income earned in earlier periods.Operator, we'll now open up the line for questions.