Richard J. Harshman
Analyst · Cleveland Research
Thank you, Dan, and thanks to everyone joining today's call. As we've said in July, we expected the third quarter to be challenging. We certainly saw this with continued sluggish demand from many of our major end markets. Jet engine destocking at OEMs, while beginning to show signs of stabilizing, continued to impact shipments of both mill products and forged and machine components in our High Performance Metals segment. Lackluster economic growth in the U.S. and Europe, resulting in excess supply of natural gas, has temporarily softened demand from the oil and gas market. Global fiscal policy and economic uncertainties and slowing global GDP growth has reduced project-related demand for our Flat-Rolled Products segment, industrial titanium and nickel-based and specialty alloy sheet and plate products. Given these scenarios, we are focused on taking the necessary actions to navigate the current challenging global economic conditions while continuing -- while we continue to strengthen ATI's position for future profitable growth. The restructuring actions announced last week represent an important part of this strategy. While we can't control global macroeconomic conditions or raw material prices or the underlying demand for our products, we can, and will, continue to focus on taking actions within our control. These actions are designed to improve ATI's financial performance and financial flexibility in the short term and keep ATI well positioned for profitable growth over the long term, as economic and market conditions improve. Specifically, we continue to accelerate our cost reduction efforts. In the first 9 months of 2013, we have achieved over $123 million in gross cost reductions before the effects of inflation. We continue to take actions to improve ATI's liquidity and financial flexibility. This includes the previously announced sale of our tungsten materials business for $605 million. The transaction, which is subject to customary closing conditions and regulatory approvals, is expected to be completed during the fourth quarter 2013. As a result, we expect to record a significant gain in the fourth quarter 2013 from this transaction. While the near term remains challenging, we are even more confident in the long term, particularly in our 2 largest markets, aerospace and oil & gas chemical process industry, which, together, account for over 50% of ATI's sales. Last week, we announced the extension and expansion of our long-term titanium product supply agreement with Boeing. Also, last week, we began the premium quality titanium qualification process using our Rowley, Utah sponge. In addition, we are currently in active negotiations on other long-term agreements with a number of strategic customers. Slide 5 shows the graphic display of the impact of falling nickel prices over the last few years. Note the steep price drop in 2013, particularly throughout the second quarter. Over the last 2.5 years, we have seen a significant decline in the monthly average LME cash price for nickel, from $12.82 in February of 2011 to $6.30 in October of 2013. As the chart shows, nickel prices seem to have stabilized since mid-2013. Eventually, this stabilization should help reduce some of the wait-and-see attitude that we have seen from customers in many of our supply chains. If this stabilization continues, it should help orders better reflect real underlying market demand for our nickel-bearing products. The next chart shows the decline in the raw materials index, or surcharge, for 6-4 titanium bar. Again, customers typically take a wait-and-see attitude in this environment, especially when lead times for most products are short, which is the current situation. In this illustration, we use titanium bar, which is primarily used in aerospace and medical applications. However, the direction of the raw material index for bar products also applies to most titanium products. During this period of slower GDP growth, economic uncertainty and falling raw material prices, we have accelerated our cost reduction actions. As I indicated earlier, we have achieved over $123 million of gross cost reductions during the first 9 months of 2013, and we are not finished as we continue to identify and implement cost reduction initiatives. We are also focused on reducing our managed working capital, specifically in the areas involving lean manufacturing processes and reducing manufacturing cycle times to improve inventory turns. During the third quarter 2013, managed working capital was reduced by $122 million, most of which was in inventory. We remain in a solid liquidity position, with cash on hand at the end of the third quarter of over $535 million. There were no borrowings outstanding under our $400 million domestic borrowing facility and none are contemplated in the fourth quarter 2013. In addition, we expect to significantly increase our liquidity and financial flexibility with the previously announced sale of our tungsten materials business for $605 million, which, as I indicated earlier, is expected to be completed during the fourth quarter 2013. Capital expenditures in the first 9 months of 2013 were approximately $395 million, including nearly $320 million associated with our Hot-Rolling and Processing Facility or HRPF. We expect 2013 capital expenditures to be approximately $600 million, though we expect capital expenditures to be about $200 million during the fourth quarter. I expect to see a significant reduction in capital spending in 2014. With the expected closing of the sale of the tungsten materials business in the fourth quarter, we expect to end 2013 with approximately $1.4 billion of cash and available liquidity. We believe we have the liquidity and financial flexibility to bridge the gap between the present challenging market conditions and the expected profitable growth over the next 3 to 5 years. Moving to Slide 9. Operating profit in the High Performance Metals segment was 10.3% of sales and was negatively impacted by reduced operating rates and reduced raw material surcharges due to continued falling raw material prices, which were not aligned with the higher raw material cost due to longer manufacturing cycles, especially for many of our high-performance products. The segment's operating profit was also reduced by our strategic decision to use ATI-produced titanium sponge rather than titanium scrap to manufacture certain titanium products and pricing pressures on transaction for spot business. In addition, the segment was impacted by reduced demand from the jet engine aftermarket, aggressive inventory management in the aerospace supply chain, reduced demand for forgings from the construction and mining equipment market and low demand for zirconium products from the nuclear energy and chemical process industry markets. Compared to the second quarter 2013, mill product shipments of titanium and titanium alloys were flat. Nickel-based and specialty alloys decreased 9%. Sales of precision forgings and castings decreased 16%, and shipments of zirconium and related alloys decreased 16%. Moving to the next slide. In September, an aero engine OEM customer visited our Rowley, Utah titanium sponge facility for an initial walk-through as a precursor to the start of the premium quality, or PQ, qualification of this facility. A key outcome from this visit was confirmation that we could begin the PQ process in October 2013, and we have started the process. We expect full qualification of all products using Rowley PQ titanium sponge to be completed within 18 to 24 months. As a reminder, it is the process of using Rowley sponge in the melting and production of the titanium mill products and then in the manufacture of jet engine parts that must be qualified, not just the sponge. Although we have been operating the Rowley facility below capacity largely due to weak demand from titanium products from industrial markets, we continue to reduce sponge production cost even though the facility is operating at less-than-ideal capacity utilization. This speaks to the outstanding efforts by our people at the Rowley facility. Until the completion of the PQ process, we will continue to assess the optimal production rates at Rowley based on market demand for standard quality titanium products. Turning to our Flat-Rolled Product segment on Slide 11. The Flat-Rolled Products segment operating loss for the third quarter 2013 was $20.4 million, reflecting the challenging market conditions for standard stainless sheet and plate and grain-oriented electrical steel products, pricing pressures on high-value products including industrial-grade titanium products and lower overall demand for many of our high-value flat-rolled products due to global economic conditions resulting in a lack of project orders. Demand remains solid from the aerospace market, and we continue to improve our flat-rolled products participation in this strategic market. Demand for our flat-rolled products in the third quarter remained good from the oil and gas market, but the mix was less favorable as demand remained good for stainless duplex alloys but weakened for our nickel-based alloy sheet and plate products due to a lack of global megaprojects. Activity in the electrical energy market continues at low levels in the U.S. and Europe since electricity demand is not growing. On the positive side, we are seeing good demand from the renewable energy and spent nuclear fuel supply chains. On the electrical energy distribution side, while the U.S. housing industry is improving, housing starts, which are a main driver for our grain-oriented electrical steel, in 2013, are still expected to be among the lowest levels in the last 40 years. In addition, pricing for those products is very competitive due to weak global demand and excess capacity built in China that has resulted in foreign products being dumped into the U.S. market. On September 18, 2013, the U.S. producers filed antidumping and countervailing duty petitions against 7 foreign countries that produce grain-oriented electrical steel products. Unfortunately, the initial meeting with the ITC, the International Trade Commission, staff was postponed during the U.S. government shutdown. The meeting has been rescheduled and, at this point, we expect a preliminary decision from the ITC before the end of 2013. Demand continues to be strong for our precision rolled strip products from the automotive market. Finally, while the stainless steel sheet and strip base selling price increases announced for August and October 2013 appear to be holding, the price increase effective August 1 did not have a significant impact on improving the profitability of these products in the third quarter, as orders from most shipments were placed before the price increase took effect. Moving to Slide 15. Last week, we announced that we had extended and expanded our long-term titanium product supply agreement with the Boeing company into the next decade. This is a good outcome for ATI and for Boeing, as we were able to extend our previously existing agreement that was set to run through 2018 and provide a more value-added product mix to help Boeing improve their supply chain efficiency and move the mix closer to near-net shapes. This was the second extension of the initial 10-year agreement between Boeing and ATI that began in 2006. The new agreement enhances and solidifies our strategic relationship with Boeing and recognizes the ongoing requirement to provide enabling technology, increased value-added titanium products and supply chain efficiency. With this new agreement, ATI has the opportunity for additional growth with Boeing through our next-generation and advanced titanium alloys. We believe the commercial aerospace market presents strong growth opportunities for ATI. We believe the new agreement with Boeing leaves ATI better positioned to create value for Boeing and ATI stockholders. The new agreement carries through a time of many growth opportunities including: the full rate ramp of the 787-8 and -9; the development and ramp of the 787-10; the development and entry into service of the 737 Max; and the expected development of the 777X. Our titanium mill products long-term agreement is one of the ways through which we do business with Boeing and the aero structure supply chain. In addition to mill products, ATI manufactures titanium investment castings, titanium extruded shapes, titanium fastener stocks, specialty alloy fastener sheet and strip, nickel-based alloys and specialty alloys, long products and flat-rolled products and nickel-based alloy plate for composite molds. We can clarify what is meant by value-added products for any customer. Slide 16 depicts the integrated supply chain that ATI has built since 2004. It shows the direction of value-added production from melt to most mill product forms, powder alloys and to machined parts and components. Our supply chain applies to titanium, nickel-based alloys and superalloys and specialty alloys, as well as powder alloys, and includes our broad range of premium and, in some cases, proprietary alloys. ATI has the technology, manufacturing capability and product flexibility required to offer unique, value-added solutions to strategic customers. So when someone talks about weight or volume, to us, that means primary mill product forms like ingots or slabs. As we have said many times over the years, weight and/or pounds shipped are not our sole focus. We have built the capacity and capabilities required to manufacture value-added products. More value-added volume, to us, means a more differentiated higher-value product and better utilization of our technologies and assets, which will help ATI return to more normal and acceptable operating margins. Note that our Hot Rolling and Processing Facility is included in the supply chain diagram. ATI is already among the world's premier titanium and nickel-based alloy and specialty alloy flat-rolled coil producers. The HRPF is designed and engineered to elevate ATI to a new level of quality, efficiency and productivity for flat-rolled titanium coil and for flat-rolled nickel-based alloy coil and sheet strip and precision rolled strip product forms. Our next-generation titanium alloy, ATI 425 Alloy, is a cold-rolled high-strength titanium coil with a flow path that will include the HRPF. ATI 425 Alloy continues to gain acceptance. We know that some of you are impatient and so are we. ATI 425 Alloy initially received general aerospace industry airframe design allowables certification in April of 2010. I am pleased to announce that ATI 425 Alloy was recently listed in the design manual of an OEM. Three years from industry design allowables to inclusion in the OEM design manual is actually pretty fast for the aerospace industry. For perspective, it took 8 years for our ATI 718Plus alloy to move from introduction to acceptance by an aero engine OEM. That time period was condensed to 4 years for Rene 65 Alloy. ATI 425 Alloy is increasingly being recognized as a way to enable both the aero structure and jet engine OEMs and their suppliers to increase efficiency and productivity by helping reduce the cost of making a part versus using the standard 6-4 titanium sheet. Turning to the oil and gas market. We continue to see a large number of inquiries for international projects needing our specialty alloy products. In our High Performance Metals segment, we are seeing some inventory management actions in the supply chain for our nickel and specialty alloy drilling products, temporarily resulting in lower demand for these products, which is likely to continue through the end of 2013. While oilfield service providers continue to reduce their nickel alloy and nonmagnetic inventories, they are projecting a return to more normal consumption levels in 2014. In our Flat-Rolled Products segment, demand remains strong for our specialty alloy products used in umbilicals and flow lines. However, in the near term, we're not seeing any significant demand from large or megaprojects for our nickel-based alloy sheet and plate. Demand is beginning to improve from the chemical process industry in the U.S. due primarily to the availability of low-cost natural gas resulting from shale gas production. Demand for titanium flat-rolled products from industrial markets, specifically for desalination and shipbuilding projects, has been weak for most of 2013. At this point, we are not seeing any significant improvement in global demand due to the lack of megaprojects, although a number of smaller projects are in the pipeline that will benefit 2014. As we look ahead to the fourth quarter 2013, we're not seeing any significant signs of improvement in market conditions. Also, the debate about U.S. debt -- about the U.S. debt ceiling and other fiscal policy issues continues to create uncertainties that negatively impact short-term consumer and business confidence. These issues may negatively impact demand for many of our shorter-cycle end markets, at least through the end of 2013, and possibly into 2014. In the short term, we will remain aggressive with our restructuring, cost reduction and lean manufacturing efforts and align our cost structure, production levels and inventory levels to the demands of our customers and end markets. Our goal is to accomplish this while remaining well positioned to create value for our strategic customers and our stockholders and realize the expected growth in demand over the next 3 to 5 years from many of our key global markets. ATI's unmatched diversification in specialty metals products, technology leadership, unsurpassed manufacturing capabilities, our customer responsiveness and our increasingly competitive cost structure are key elements of our growth strategy. We continue to believe that market conditions remain favorable for long-term secular growth from our key global markets of aerospace, oil and gas, chemical process industry, electrical energy and medical markets. In summary, we will maintain our focus on the continued execution of our strategies to enhance ATI's competitive position and to create long-term value buck for our stockholders by reducing cost, increasing inventory turns and improving cash flow from operations; by improving our position with existing customers; by growing our participation at new customers; by positioning our titanium sponge facility in Rowley, Utah for completion of the premium-grade qualification program; by successfully completing our strategic capital investments, most notably, the HRPF project; by introducing and qualifying innovative new products and by continuing our strategy to produce higher-value products, parts and components. Operator, may we have the first question, please?