Richard J. Harshman
Analyst · Buckingham Research
Thank you, Dan, and thanks to everyone joining today's call. As we said in April, we expected the second quarter to be challenging due primarily to ongoing global macro economic conditions [ph]. We certainly saw this with continued sluggish demand from many of our major end markets, primarily resulting from the challenging global economic conditions and falling prices for most of the raw materials used to produce our products. Slow and uneven growth in the U.S., little to no growth in Europe and Japan and slowing growth in China continue to impact demand. In addition, prices for many of the raw materials we use continued to fall. Uncertain global economic conditions and falling raw material prices appear to be the primary drivers in continued conservative inventory management throughout the supply chains of most of our major end markets. Operating profit continued to be pressured by lackluster demand from many of our end markets, the continuing impact on -- of falling raw material costs, most notably nickel and titanium scrap, and the resulting short-term impact on demand for many of our products. Pressure on base prices for most products sold on a transaction or spot basis, the impact of higher raw material costs that were not aligned with falling raw material indices and surcharges for products with longer manufacturing cycle times and low operating rates negatively impacted margins, although these factors were somewhat offset by LIFO inventory accounting. While we can't control global macroeconomic conditions or raw material prices or the underlying demand for our products, we will continue to focus on taking actions within our control. These actions are designed to improve ATI's financial performance and financial flexibility in the short term and keep ATI well positioned for profitable growth over the long term as economic and market conditions improve. Specifically, we continue to accelerate our cost reduction efforts. In the first 6 months of 2013, we have achieved nearly $79 million in gross cost reductions. Recently, we took actions to improve ATI's liquidity and financial flexibility. And while near-term demand remains challenging, we are even more confident in the long term, particularly in 2 of our largest markets: aerospace, and oil and gas/chemical process industry, which together account for over 50% of ATI's sales. We are focused on bridging the gap between the current conditions and ATI's long-term secular growth potential. Slide #5 shows a graphic display of the impact of falling nickel prices since not only early 2013, but also over the last several years. Note the steep price drop in 2013, particularly throughout the second quarter. We have seen a 2.5-year decline in the monthly average LME cash price from $12.82 a pound in February 2011 to $6.20 a pound in July of 2013. Now look at the surcharge table at the right. You can see the impact falling nickel prices have on the surcharge for 304-grade stainless steel, the most common grade of stainless sold in flat-rolled product form. From April 2013 until August 2013, the surcharge will have dropped over $0.13 per pound or nearly 20%. You can see why buyers wait. The surcharge in August is nearly $0.03 a pound lower than in July. Demand in July has been weak. And when combined with very short lead times, we have adjusted our operations accordingly in the Flat-Rolled Products segment. This is expected to continue to negatively impact our Flat-Rolled Products segment throughout the third quarter of 2013. Stainless steel, not all of which is nickel-bearing, accounts for approximately 40% of our Flat-Rolled Products sales and 20% of ATI's total sales. We used grade 304 stainless steel sheet and plate in this illustration, but the same condition exists with nickel-bearing 718 superalloy, which contains over 50% nickel, as it does with the 8% nickel-bearing grade 304 stainless. The next chart shows the decline in raw materials index or surcharge for 6-4 titanium bar. Again, customers typically take a wait-and-see approach in this environment. In this illustration, we use titanium bar, which is primarily used in aerospace and medical applications. The direction of ATI Allvac's raw material index supplies the most titanium products. When raw material prices are falling, customers wait as long as they can whether the material is going into a kitchen appliance, a large oil and gas project or a jet engine. Service centers are cautious because they fear getting stuck with high priced inventory. As we have said many times, our preference is for relatively stable raw material prices, since this is neutral in terms of impacting demand for our product. The next best scenario, at least in a short time -- term time frame, is rising raw material prices. The worst scenario is continually falling raw material prices, like the environment we have seen so far in 2013. On the positive side, our sense is that we are at or near the pricing bottom for many of our key raw materials. During this period of economic uncertainty and falling raw material prices, we have accelerated our gross cost reduction actions. As previously mentioned, during the first 6 months of 2013, we've achieved nearly $79 million of gross cost reductions before inflation. These actions are expected to benefit ATI's operations later in 2013 and beyond. A little over 50% of these cost reductions relate to operating cost reductions and productivity improvements. Approximately 40% relate to raw material savings, including product yield improvements. And finally, just under 9% relate to procurement savings. Our philosophy and approach is that cost reduction efforts are an endless process. We're also focused on reducing our managed working capital, specifically in the areas involving lean manufacturing processes and manufacturing cycle time reductions to improve inventory turns. During the second quarter 2013, managed working capital was reduced by $48 million and we expect further reductions in the second half of 2013. We recently took actions to improve our liquidity and financial flexibility. As previously announced, we modified the covenants of our $400 million unsecured credit facility and extended the maturity date to 2018. There were no borrowings outstanding under this facility at the end of the second quarter. Both credit agencies recently reaffirmed ATI's investment-grade rating with a stable outlook. On July 12, we issued $500 million aggregate principal amount of 5 7/8% senior notes due in 2023. The offering was very well received by the market. These actions, plus the $74 million of cash on hand at the end of second quarter, provide ATI with nearly $1 billion of available liquidity and help bridge the gap between the present and the future. Moving to Slide 9, operating profit in our High Performance Metals segment was impacted by reduced operating rates and lower raw material surcharges not being aligned with higher raw material input costs. In the aerospace market, demand continued low from the jet engine aftermarket due to aggressive inventory management in the supply chain, including the airlines. The good news is the aerospace build rate ramp is on schedule. We are also encouraged that certain jet engine OEMs have recently reported improved demand from the aftermarket, so we could be at or near the bottom here and ready for the growth we've been waiting for. Demand from the electrical energy market remained low for our zirconium products due to the continuing shutdown of Japanese nuclear power plants. We did see some improvement in zirconium shipments in the second quarter compared to the first quarter 2013 due primarily to recent long-term agreements in the defense and energy markets. Demand for our forgings from the construction and mining market remained low, largely due to slowing growth in China and other developing economies, sluggish growth in the U.S. and little to no growth in the Eurozone and Japan. Moving to the next slide, we remain on track to begin the premium quality, or PQ, qualification process of our Rowley, Utah titanium sponge facility later this year. This facility has been producing industrial quality titanium sponge since the fourth quarter of 2010 and standard quality, or SQ, titanium sponge since the first quarter of 2012. The chemistry of the sponge being produced is consistent with PQ requirements. As previously stated, due to reduced global demand for industrial grade titanium products, we have reduced the output at Rowley and are currently operating at approximately 60% of capacity. Although we have been operating at a less efficient rate, we continue to reduce sponge production costs. Until Rowley achieves PQ status, we will continue to assess the optimal production rates at Rowley based on market demand for SQ titanium products. Turning to our Flat-Rolled Products segment in Slide 11. Demand was good from the aerospace market and we continue to improve our flat-rolled products participation in this important market. One of our specialty alloys is being specified for a new airframe safety component. A major aero structure supplier recently again named ATI Allegheny Ludlum a gold supplier, based on 100% quality and delivery performance. Demand for our flat-rolled products in the second quarter was strong from the oil and gas market, as revenue increased as a result of shipments of our duplex and nickel-based alloys for subsea flow lines. However, demand remained weak from the chemical process industry, and we have some concerns in the short term about the lack of new projects from this global end market. Activity in the electrical energy market continues at low levels in the U.S. and Europe since electricity demand is not growing. We are seeing good demand from the renewable energy and spent fuel -- spent nuclear fuel supply chains. On the electrical energy distribution side, while the U.S. housing industry is improving, housing starts, which are a main driver for our grain-oriented electrical steel, in 2013 are expected to be among the lowest levels in history, although beginning to improve. In addition, pricing for GOES products is very competitive due to weak global demand and excess capacity built in China that has resulted in foreign products from a number of countries being dumped into the U.S. market. Demand continues to be strong for our stainless specialty alloy and nickel-based alloy Precision Rolled Strip products from the automotive, aerospace and electronics markets. Flat-Rolled Products segment operating margins were negatively impacted by historically low base selling prices for standard stainless sheet and plate. The total transaction price for the most common stainless steel sheet has fallen significantly over the last several years due to falling raw material prices resulting in lower raw material surcharges and historically low base prices due to weak demand and excess global supply. In addition, segment margins have been impacted by much lower prices for industrial grade titanium products due to global supply and demand and for grain-oriented electrical steel products due to low base selling prices, primarily resulting from high levels of imports for both of these products. For our Engineered Products segment, demand was better from the oil and gas and aerospace markets. However, demand remained weak from the construction and mining equipment market. Looking at Slide 13. We came away from June's Paris Air Show with strong confidence that the aerospace build rates are on schedule. We are encouraged by the optimism of the OEMs and our customers throughout the supply chain. ATI displayed new and innovative products that illustrate our growing content of proprietary and advanced products for next-generation jet engines. To illustrate this point, note the group picture of some of the products we displayed at the air show. From right to left is an isothermal forging made of nickel-based superalloy powders and a forging made of Rene 65 Alloy, GE Aviation's new near-powder alloy developed in combination with ATI. The third product in this group consists of 2 jet engine blades that were made through additive manufacturing using our titanium aluminide powder. This one gained a lot of attention. The low pressure turbine blades of the future engines for single-aisle aircraft are designed to be made from titanium aluminides. ATI has a long history of making this product. Moving to airframe. The product on the left-side bottom is made from ATI 425 alloy. ATI 425 cold-rolled titanium sheet was qualified for airframe use in April 2010, so the alloy has come a long way in a short time for the aerospace industry and is now beginning to gain significant momentum. To the right are examples of ATI's fastener stock made of ATI 6-4 titanium, ATI 3-2.5 titanium, ATI 425 alloy, ATI titanium 45 niobium alloy and specialty alloys and nickel-based alloys. Each of these is a new product to us, and we define a new product as one that we did not or could not make 5 years ago. We are often asked to quantify ATI's shipset content on Boeing 787. As shown on Slide 14, the current estimate is approximately $2.7 million per shipset and growing. This includes both airframe and jet engine products. For forgings, castings and net shapes, we know the value of our content. For mill products, certain conservative assumptions have been made. Not included are products that we can't quantify or products that are in development. For the A350, we have significant content on the Rolls-Royce Trent XWB engine, which is presently the only engine certified for that aircraft. We're also working on many opportunities to improve our position with Airbus and its supply chain. In the longer term, we have already won considerable content on the new jet engines being developed for the new single aisle aircraft. We have strategic and long-term supply agreements with the OEMs, with more agreements expected. For our long-term plans, as we quantify the potential of our new products, remember those products we did not or could not make 5 years ago, we expect these new products can represent 25% of our sales to the aerospace market in 2017. Many of these new products are enabled by the capital and technology investments and acquisitions we have made over the last several years. Turning to the oil and gas market. We continue to see a large number of inquiries for international projects needing our specialty alloys, particularly for sour oil and gas fields. We're seeing some inventory management actions in the supply chain for our nickel and specialty alloy drilling products, resulting in lower demand for these products, which is likely to continue through the end of the year. We're also seeing some delays and deferrals on project business. In spite of these short-term disruptions, we see long-term growth for ATI's products driven by subsea pipelines and downhole drilling and completions, and we remain well positioned to benefit from the expected secular growth in this important global market. Turning to Slide 16. Our $1.2 billion investment in our new Hot-Rolling and Processing Facility, or HRPF, is proceeding on schedule and on budget. As previously stated, the HRPF is expected to be production ready by the end of 2013, with commission occurring through 2014. Beginning in 2015, we plan to idle the existing old and noncompetitive hot strip mill and our underutilized steckel mill and produce all ATI flat-rolled products using the HRPF. We continue with our plan to mitigate startup risk. Several recent milestones were achieved. The HRPF is now on permanent power, with the substation being fully certified in early July. We recently completed a successful automation test. Remember, this is designed to be a fully automated integrated facility. In rail service between the HRPF and our Midland, Pennsylvania melt shop and automated sheet finishing facility is now operating. We are transitioning from thousands of truck trips each year to moving product via unit train. This improved scheduling efficiency and reliability and reduces cost. The HRPF is designed to significantly expand our product offerings' capability, shorten manufacturing cycle times, reduce inventory requirements and improve the cost structure and profitability of our Flat-Rolled Products business. The HRPF is designed to reengineer and transform our Flat-Rolled Products segment and position this business as a significant profit contributor to ATI in the future. We currently expect 2013 capital expenditures to be approximately $575 million, with approximately 90% being associated with the HRPF. During the first 6 months of 2013, total capital spending was approximately $223 million. As we look ahead to the second half of 2013, we're currently not seeing any significant signs of changes in market conditions, although this is fluid. The third quarter may prove to be even more challenging than the second quarter, as it traditionally is the softest quarter of the year in many of our end markets, especially in Europe. We are encouraged by recent signs of stabilization in nickel and titanium scrap prices. If this continues, we may begin to see an improvement in demand and stabilization of selling prices beginning in the fourth quarter 2013. We believe many of our customers will continue to be cautious as near-term global economic uncertainties remain, lead times remain short and raw material prices remain volatile. Looking beyond these short-term challenges, our strategy is to continue to ensure that ATI remains well positioned for profitable growth over the next 3 to 5 years and beyond. Our unmatched diversification in specialty metals products, technology leadership, unsurpassed manufacturing capabilities, customer responsiveness and increasingly competitive cost structure are the key elements of our growth strategy. We continue to believe that market conditions remain favorable for long-term secular growth from our key markets of aerospace, oil and gas/chemical process industry, electrical energy and medical. In summary, we will maintain our focus on the continued execution of strategies to enhance ATI's competitive position and to create long-term value for our shareholders by reducing cost, increasing inventory turns and improving cash flow from operations; successfully completing our strategic capital investments, most notably the HRPF project; introducing and qualifying innovative new products; continuing our strategy to produce higher value-added products, parts and components; improving our position with existing customers and growing our position with new customers. Finally, as previously announced, Pat DeCourcy was named ATI's Interim Chief Financial Officer, replacing Dale Reid, who retired for personal reasons. I have known Pat and worked with Pat for many years. Pat, who's with us today, is highly qualified to lead ATI's financial organization. As Pat steps into his new role, he inherits a strong financial organization and brings a very strong operations background to the CFO position. As we begin our comprehensive search for a permanent CFO, I am confident Pat will do an outstanding job and he will be a strong candidate during our search process. Operator, may we now have the first question, please?