Richard J. Harshman
Analyst · Chris Olin
Thank you, Dan, and thanks to everyone for joining today's call. The fourth quarter was challenging. Our businesses continued to be negatively impacted by headwinds resulting from uncertain global economic conditions. We saw a continued conservative inventory management throughout the supply chains of most of our major end markets. While these headwinds are creating challenging short-term conditions, we remain optimistic about ATI's long-term growth opportunities in many of our global markets. Our financial position and liquidity remains solid with cash on hand at the end of 2012 of $305 million. Cash provided by operating activities was a strong $428 million in 2012. Our net debt to total capitalization was 32%, and there have been no borrowings under our $400 million unsecured domestic borrowing facility. In 2012, we remained focused on improving our cost structure. Gross cost reductions before the effects of inflation were $114 million. We took steps to size our zirconium primary operations to improve its cost structure in the post-Fukushima global nuclear electrical energy market. We consolidated operations in our Engineered Products segment, resulting in the closure of our iron casting facility in Alpena, Michigan. This facility was purchased in 2007, and we converted it from an automotive industry casting business to a facility designed to produce and machine large iron castings for markets like wind energy. The wind energy market and other markets for large iron castings have been challenging for several years, both due to reduced demand and excess global capacity, including significant capacity added in China. At this point in time, we have no plans to produce iron castings at this facility. We are also consolidating certain of our Flat-Rolled Products service centers into one service center location to improve operational efficiencies and reduce costs. As we enter 2013, while short-term global economic conditions and fiscal and regulatory policy uncertainties remain, we are beginning to see early signs of improvement for many of our markets. This gives us some confidence that global market conditions in 2013 will be better than 2012, so we remain cautious, particularly for the first half of the year, since both business confidence and consumer confidence remain low. While uncertainty remains in the short term, we are very optimistic about the long-term secular growth opportunities in many of our global markets. To maximize these opportunities, we plan to continue to enhance our competitive position by improving our cost structure, enhancing our capabilities and growing our relationships with our customers. Looking at our High Performance Metals segment, in 2013, we expect to benefit from 4 main factors: Growing demand from certain key global markets, increasing demand for our new products, especially from the aerospace market, lower costs at our titanium sponge facility and favorable impact from our cost-reduction initiatives. These benefits are expected to more than offset continued weakness in demand from the nuclear energy market and lower expected demand in the first half of 2013 from the oil and gas and certain medical markets due to inventory management actions and from lower demand from industrial markets for forged parts. Aerospace build rates are increasing and OEM backlogs remain at record levels. Jet engine OEMs are expecting aftermarket spare parts demand to moderately improve in 2013, especially when compared to the second half of 2012. Boeing has announced plans for further increased production rates of its 737 and 787. The 777 has already increased to the 8.3 per month rate in 2013, up from 7 a month in 2012. Deliveries of the 787 are currently at 5 per month with a forecasted growth to 10 per month by the end of 2013. We have not seen any demand impact for our products due to the current operating issues of the 787 Dreamliner. Last week, Airbus confirmed that it plans to maintain the 42 per month build rate of the A320 and importantly said that it expects first flight of the A350 Extra Wide Body by mid-2013 with entry into service in 2014. The A350 Extra Wide Body represents an important growth opportunity for ATI as we have considerable content on the Rolls-Royce Trent XWB engine, which is the only engine presently certified for the A350. Inventories in the aerospace market, both airframe and jet engine, continued to be worked to balance availability to demand. We believe supply chain inventories are closer to being in balance as long as announced production rate increase schedules are achieved. Once supply chain inventories are in balance, we believe that ATI is positioned for a multiyear period of strong demand growth for our aerospace products. We have a multiyear view of the aerospace market and are developing the enabling specialty metals technologies for the next generation and future generation airframe and jet engines. As a result of our product and process innovation, we expect to have even greater content on the new models than on the old. Our unique, innovative and vertically integrated technology and product capabilities, including ATI's 718Plus nickel-based superalloy, Rene 65 Alloy, Powder Metals, ATI 425 titanium alloy, titanium aluminide, high-performance isothermal and closed-die forgings, titanium investment castings, diversified fastener stock capabilities and PAM-only and PAM-preferred titanium alloys are either qualified and specified or are in the process of being qualified for new platforms, as well as for legacy platforms. We have significant strategic agreements and long-term agreements for these products in hand and more that are being negotiated. These innovative technologies and products represent growth opportunity for ATI shareholders and create value for our aerospace customers. ATI Ladish achieved record annual revenue in 2012. This was achieved in spite of weaker demand during the second half of 2012 from the jet engine aftermarket and from the industrial markets. ATI Ladish is gaining content on airframes and engines, particularly on new models. This provides significant growth opportunities as these models increase in production. Backlogs for our high-performance forgings and titanium castings at the end of 2012 were at record levels. Synergy opportunities between ATI Ladish and other ATI business units continue to expand and gain momentum. We are internally sourcing more titanium alloy and nickel-based superalloy mill products and are achieving other cost reductions in technology improvements. It is clear that ATI's vertically integrated capabilities in nickel, titanium and specialty alloys provide opportunities to create value for our customers and for our shareholders. Our High Performance Metals segment supplies a variety of products to the oil and gas market, including proprietary alloys for non-magnetic drill collars for horizontal and directional drilling, and nickel alloys for completions. We are seeing some short-term inventory corrections in the drilling supply chain, but we expect these actions to diminish as we move through the first half of 2013. Moving to our Flat-Rolled Products segment. We see improved demand in 2013 compared to 2012 for our high-value products. The oil and gas/chemical process industry is this segment's largest market, representing 26% of 2012 sales. Global oil and gas exploration and production forecast projects spending to set a new record and new subsea and top-side projects continue to be announced. In addition, upstream capital spending is growing. We are beginning to rebuild our backlog of high-value products for large global infrastructure projects. Last week, our Uniti joint venture received the balance of the Yanbu 3 desalination project order. Uniti received a sizable share of the titanium strip required for this project. A portion of the order was shipped in the fourth quarter of 2012, but the majority is expected to be delivered in 2013. Uniti also received a significant order for a power plant project last week. As we enter 2013, we have nearly 4 million pounds of titanium strip in our backlog from these projects. Shipments are planned to occur between March and October of this year. In 2012, our flat-rolled titanium shipments and Uniti conversion were down 38% compared to 2011, primarily because of delays in large global projects. These new titanium orders are a good beginning to a better year for our industrial titanium markets. In addition, we expect our flat-rolled titanium shipments to the aerospace industry to continue to grow. We also received orders for several nickel-based alloy projects for the oil and gas market, including sheet for flexible flow lines and plate for the first phase of a large pipeline project. Demand for our duplex and lean duplex alloys is expected to be good for flexible flow lines in 2013. We have long-term agreements in place that have ATI well-positioned in this market. ATI 2003 lean duplex stainless is the preferred material for a large offshore platform under development. We expect to receive an order for this project in the first half of 2013. Based on orders already received, our high-value Flat-Rolled Products segment product mix should improve in 2013 compared to 2012. We are also seeing modest signs of improvement in demand for our standard stainless sheet and plate products. Order entry has improved compared to the fourth quarter 2012 and base prices are slightly higher than the record low base prices seen in the fourth quarter of 2012. We remain cautious in the near term since visibility is limited, lead times are very short and uncertainty of a sustainable U.S. economic recovery remains. Some facts. Our service center customers tell us that they are restocking their inventory, although caution remains. Automotive sales and build rates remain good and our order entry reflects that. The housing market is getting a little better but has a long way to go. We are also receiving more orders for our pipe and tube products from the various capital goods markets for global infrastructure projects. Our Flat-Rolled Products segment Hot Rolling and Processing Facility or HRPF project is on schedule and on budget. Construction is expected to be completed with assets ready for service by the end of this year. Formal commissioning is expected to occur during the first half of 2014. The HRPF is designed to significantly enhance our Flat-Rolled Products segment capabilities, reduce manufacturing cycle times and lower costs. The HRPF will receive slabs from our stainless, specialty alloy, nickel-based alloy, grain-oriented electrical steel and titanium melt facilities. Bands produced on the HRPF will be made ready for customers at our finishing centers of excellence throughout our Flat-Rolled Products operations. The HRPF is a game-changing technology that provides ATI with unsurpassed manufacturing flow paths for all of our specialty metals' flat-rolled products. For our high-value products, the HRPF extends our leading position by giving ATI the capability to offer our customers a wider and longer coil than we currently produce. Larger coils help our customers better meet their product design needs and improves the productivity of their operations. For our standard-grade products, the HRPF enhances our product offerings by providing the capability to make wider and longer coils. It also enhances our capabilities to produce a wide range of ferritic or 400 series stainless alloys. Due to less raw material cost volatility, many traditional 300 series stainless applications have moved to 400 series, that is non-nickel bearing alloys, over the last several years. The HRPF, coupled with our Direct Roll, Anneal & Pickle facility, which is a continuous automated finishing line, creates one of the world's most efficient flow paths for standard stainless cold sheet products. We believe that this flow path provides ATI with a cost structure that generates positive income before tax for our standard stainless products, even at the historically low base prices seen in 2012. The cycle time with the continuous automated finishing line is approximately 30 minutes from hot rolled coil to finished coil. This compares to a cycle time of approximately 2 weeks at most conventional stainless finishing facilities in the world. In our Engineered Products segment, we expect to see continued solid demand for our tungsten-based products. After a very strong demand for our industrial steel forgings in the first half of 2012, demand softened in the second half due to slowing global growth in the construction and mining markets. We expect these conditions to continue in the first half of 2013. In addition, this segment should benefit from the consolidation of operations and closure of our Alpena, Michigan iron casting facility. So as we look ahead to 2013 and put 2012 behind us, we expect 2013 pretax retirement benefit expense to be about $130 million or approximately $8 million higher than 2012. We expect essentially all of the 2013 pension expense to be non-cash. We believe that the uncertain global economy should result in relatively stable raw material costs in 2013 compared to current levels. We will continue to focus on improving our cost structure, and we have targeted a minimum of $100 million in new gross cost reductions for 2013. We currently expect 2013 capital expenditures to be approximately $550 million, which includes approximately $450 million relating to the HRPF. Our objective is to fund this investment through cash on hand and cash flow, and if needed, using a portion of our existing fully available credit facility. We expect 2013 to be our peak year for capital expenditures. Depreciation expense in 2013 is expected to be approximately $195 million. Short-term business conditions remain challenging due to the headwinds created by the macroeconomic and political unknowns that we have discussed, and that we and our customers live every day. As a result, we expect most short-cycle GDP-sensitive markets will continue to be challenged in the first quarter of 2013 and perhaps the first half of 2013. We recognize the issues creating short-term headwinds. I am confident that as these issues are addressed and resolved, growth and demand for our products will strengthen and base prices will improve. Based on these views, we expect moderate growth in revenue and improvement in segment operating profit in 2013 compared to 2012, with the first half of 2013 providing greater uncertainties and the second half providing improved fundamentals. As we look beyond 2013 to the next 3 to 5 years, we continue to believe in the strong secular growth trends for our key global markets. ATI is very well-positioned to benefit from these trends. We believe demand from the aerospace, oil and gas, and medical markets and certain chemical processing industry markets will improve for our products as we move through 2013. These key global markets represented 67% of ATI's 2012 sales. ATI is very well-positioned to benefit from this growth due to the investments we have made both in new products and in new and enhanced manufacturing capabilities. We will maintain our focus on the continued execution of our strategies to enhance our competitive position and to create long-term value for our shareholders by completing our strategic capital investments, introducing and qualifying innovative new products, continuing our strategy to produce higher value-added products and components, improving our position with existing customers and growing our participation at new customers. Stacy, may we have the first question, please?