Richard J. Harshman
Analyst · Buckingham Research
Thank you, Dan, and thanks to everyone for joining today's call. The third quarter was challenging. The global economy weakened further, resulting in continued delays of large global infrastructure projects that use our specialty metals, weak demand and historically low base prices for standard stainless steel products, softening of demand from the jet engine aftermarket and aggressive inventory management actions throughout the supply chains of most end markets. In our second quarter earnings release and conference call this past July, we said that macroeconomic challenges and uncertainties were negatively impacting demand for most of our markets. Since then, continued anemic growth in the U.S. and further slowing of economic growth in Europe, China and Japan, coupled with uncertainties created by the U.S. election, resolution of the U.S. fiscal cliff, the leader -- upcoming leadership changes of governments in China and Japan and the lack of real progress on resolving the Eurozone debt crisis, have worked to exacerbate short-term economic headwinds, resulting in further softening of short-term demand for most of our global markets. Since we have no direct control over the outcome and resolution of these macroeconomic and political challenges, we remained focused on actions and strategies that are within our control. For example, during the third quarter, we continued to improve production at our Rowley, Utah titanium sponge facility. Production costs have decreased each quarter of 2012. Third quarter 2012 production cost per pound is 10% lower than in the fourth quarter of 2011. We have produced over 15 million pounds of sponge cakes during the first 9 months of 2012. We've made good progress in the construction of our game-changing Flat-Rolled Products hot rolling and processing facility. This important strategic investment is progressing on schedule and on budget. The project is scheduled for completion in late 2013 with commissioning occurring during the first half of 2014. This investment is designed to expand our product size cart [ph] to meet the current and future customer needs to significantly shorten production cycle times, to improve yields and to meaningfully reduce manufacturing costs for all of our Flat-Rolled Products. Our discussions with jet engine and airframe OEMs have accelerated on qualifying ATI 718Plus alloy and ATI 425 alloy for aerospace applications. Sales in 2012 of our patented ATI 718Plus alloys are expected to be 20% higher than in 2011, which is impressive considering this alloy is in the early stage of adoption by engine OEMs. This alloy creates value for our jet engine customers as an enabling technology to help achieve significantly better fuel and environmental efficiencies, lower manufacturing costs and increase the life of rotating components. ATI 425 alloy has been qualified for rotary applications such as abrasion blades and continues to be evaluated for numerous airframe applications including fastener stock, hydraulic tubing and hot and superplastic formed parts. During the third quarter, we continued our strategy to diversify our product offerings to the airframe market from the titanium mill products of the last cycle to also include today's demand for near-net shapes, including extruded and rolled products, cast and forged products and higher value-added products such as fastener stock. We also continue to support GE and its partners on their validation to switch parts to Rene 65 Alloy from other alloys. As a reminder, ATI was selected by GE to help develop Rene 65, a GE proprietary alloy for raw [ph] applications. We achieved $27 million in gross cost reductions in the third quarter, bringing our 9 months year-to-date gross cost reductions to $87 million. This compares favorably to our 2012 full year target of at least $100 million. Cash on hand increased to $281 million at the end of the third quarter, a $71 million increase compared to the end of the second quarter. Cash provided by operating activities was $168 million in the third quarter, bringing the 9 months year-to-date total to just under $246 million. Similar to the actions being taken by our customers, we are reducing our inventories, which will result in further reduction of working capital in the fourth quarter. Net debt to total capitalization declined to 31.2% at the end of the third quarter. In addition, we expect no required pension contributions to our U.S. defined benefit pension plan for at least the next several years. Given the current global economic uncertainties, we have reduced our 2012 capital expenditure budget to approximately $410 million, which is $75 million lower than our previous budget. Looking at the third quarter market conditions and operating results by business segment. In our High Performance Metals segment, third quarter sales were $539 million, which is up slightly compared to the third quarter of 2011, in spite of lower raw material surcharges, reduced demand from the jet engine aftermarket and tight inventory management by many customers, especially for titanium products. Segment operating profit as a percentage of total revenue, which includes raw material surcharges, was $84.5 million or 15.7% of sales. Shipments of high-performance metals, nickel-based alloys and super alloys increased 11% and shipments of our specialty alloys increased 66%, both compared to the third quarter 2011, primarily due to strong demand from the aerospace and oil and gas markets. Shipments of our High Performance Metals segment titanium mill products declined 2% compared to the third quarter 2011, primarily due to reduced demand from the jet engine aftermarket and from demand from our distribution customers. Shipments of our zirconium and related alloys decreased 14%, primarily due to decreased demand from the nuclear energy and chemical process industry markets. Although we have taken action to reduce our cost structure at our zirconium business, third quarter results were negatively impacted by approximately $6 million due to low production levels associated with lower demand for these products. In spite of weaker demand from the jet engine aftermarket and industrial equipment market in Europe, ATI Ladish has been accretive to ATI earnings per share in each of the first 3 quarters of 2012. ATI Ladish is gaining content on airframes and engines, particularly on new models. This provides significant growth opportunities beginning in the second half of 2013 as these models begin to increase in production. The backlog at ATI Ladish continues to grow, particularly for our titanium investment castings, where backlog at the end of the third quarter 2012 grew over 30% compared to the third quarter of 2011. However, some jet engine OEM demand for forged parts has been pushed out from 2012 to 2013 as a result of lower demand for aftermarket spares and rescheduled new engine build rates. In our Flat-Rolled Products segment, business conditions in the third quarter of 2012 were very challenging, even though total shipments improved by 4% compared to the third quarter of 2011. Segment operating profit was $26.2 million or 4.7% of sales, much lower than our normalized expectations. This is due primarily to a lack of high-value product shipments, such as industrial titanium and nickel-based alloys due to project delays. Titanium Flat-Rolled Product shipments, including Uniti joint venture conversion, were only 2.6 million pounds in the third quarter of 2012. That is a 50% decrease from the third quarter of 2011 and resulted from weak demand due to global economic conditions and continued delays in certain large, global industrial desalination projects. In addition, several large oil and gas projects using our flat-rolled nickel-based alloys have been delayed. Commodity stainless steel sheet plate rates prices were at historically low levels due to weak demand and high levels of Asian imports. However, we were successful in realizing price increases on some of the specialty stainless grades. Concerning our flat-rolled, grain-oriented electrical steel products, demand remains low. On the trade front, our industry association, SSINA, is examining the spike in grain or electrical steel imports from Russia, Korea, Japan and Poland to determine whether trade laws have been violated. The trade case has not been filed at this point, the SSINA is now studying to determine whether or not injury or threat of injury has occurred. In addition, the U.S. recently prevailed as the WTO Appellate Board upheld the key elements of the WTO's decision regarding grain-orient electrical steel imports into China. We believe in and support fair and free trades. We intend to take appropriate action to be sure that current trade laws are followed and enforced. The U.S. market cannot be the dumping ground for other nations. Finally, in our electrical -- in our Engineered Products segment, third quarter 2012 sales decreased nearly 6% compared to the same period last year. Operating profit as a percentage of sales was 7.3%. Demand was lower for most markets for our tungsten-based products. Demand for our steel forging was weakened during the third quarter from the large construction and mining equipment market. Demand remained weak for our iron castings from the wind energy market. In addition, third quarter results were negatively impacted by approximately $2 million of start-up costs associated with our new fabricated components business. Current global economic environment creates challenges for near-term visibility of demand, making it more difficult to provide short-term guidance. However, we understand the need for such guidance. As we looked at our markets in July of this year, we had a view that the third quarter of 2012 would be a trough in earnings. Unfortunately, global economic conditions have generally deteriorated since July. Business confidence is weaker today than it was in July. Growth in China, Europe and the U.S. is weaker than previously expected. Large global infrastructure projects have been delayed. We are closer to the U.S. fiscal cliff, with no political resolution in sight, at least not yet. These are the facts. As we look at the fourth quarter today, business conditions remain challenging due to headwinds created by the macroeconomic and political unknowns that we have discussed, and that we and our customers live every day. In the short-term, we expect continued soft demand and aggressive inventory management by most of our customers to continue. As a result, weak demand and product pricing pressure are expected to result in lower operating results in the fourth quarter 2012. Our current expectation is for 2012 total annual sales to be in the range of $5 billion to $5.1 billion and full year segment operating profit as a percent of total sales to be approximately 10.5%. We are realistic on the short-term headwinds created by the current global economic challenges and uncertainties. I'm confident that as these issues are addressed and resolved growth and demand for our products will strengthen, and base prices will improve. While some of these challenges and uncertainties are likely to remain as we enter 2013, as we look to the next 3 to 5 years, we continue to believe in the strong secular growth trends for our key global markets. ATI is very well positioned to benefit from this growth due to investments we have made and continue to make, both in new products and in new and enhanced manufacturing capabilities. These views are fundamental to our continued execution of our strategies to enhance our competitive position, by pleading our strategic capital investments, introducing and qualifying innovative new products, improving our position with existing customers and growing our participation at new customers. Operator, may we have the first question, please.