Russ Hallbauer
Analyst · Scotiabank. Please go ahead
Thank you, Stuart and Bryce. I would just like to spend a few minutes on a couple of topics that folks are probably not focused on or fully appreciated, and that is a bit of how we view and manage our cost structure. In the not-too-distant past, the price of minerals year-over-year usually was declining in real terms. Those miners who wish to have longevity of their mining businesses had to be very innovative and aggressive on the cost side, as costs would escalate by general inflation while prices remained flat or decreased, and that’s just the nature of this business as we all know. Thus, there is always constant pressure on the cost side, and you see a lot of big companies, such as Rio Tinto, Teck coming up with raising names to highlight the focus on their cost containment initiatives. The management teams these days don’t have much experience in that area, and that’s why you see across the board escalations of costs that are in step with the metal price regime changes. But they are obviously learning how to deal with that with these initiatives and that they are looking at pricing not always going up but the costs increasing. Simplistically, many rationalize their costs based on what they’re getting for the metal, and you can see it all the time. And that is a long-term recipe for disaster. So certainly, when you see prices that we have seen in the copper business over the last year or so, you need to recognize that to maintain your margins you have to do things differently. In our case, our philosophy has always been don’t think about what we’re selling a pound of copper metal for or a pound of moly for. Focus on costs alone. Even though today copper is at, say, $2.70 a pound, which is the consensus long-term price or near it, costs are inching higher, as I said, whether it be fuel, taxation, labor, explosive, reagents, steel to name but a few. It’s an ongoing creep higher. Sometimes, they come down marginally, but the trend usually is always higher. So we have to adapt and we have to mitigate those non-controllable costs by being smarter, using technology, engineering, process control and now the new buzzwords of artificial intelligence to maintain and lower our cost structure and to either maintain or grow our margins. That is critically important for a company like us when we are operating a lower grade mine. Now in that regard, specifically, we know we have opportunities before us at Gibraltar, and those are primarily related to the concentrated performance as in simplistically maximizing throughput. Thus, we have been working – John and his team have been working on projects that will enhance consistent throughput increases. Presently, we have two very different milling lines. Mill 1 is a sag mill with 6 ball mills, and Mill 2 is a sag mill with 1 ball mill. Mill 1 is older technology with the 6 ball mills. So to make it perform, we need to eliminate a number of bottlenecks caused by that design. Mill 2, which we built and designed at 30,000 tons per day is achieving 40,000 tons a day. So obviously, Mill 1 cannot achieve design capacity for us because of those bottlenecks. And those bottlenecks are easier to talk about than solve, but we now have a plan, which we are going to work on over the next 12 months. We estimate at this juncture that $12 million invested over the next 12 to 18 months in our concentrators is going to reduce our cost per ton milled by approximately $0.45 per ton. On 31 million tons, that’s a lot of money. It’s roughly $0.11 per pound savings or approximately $14 million to $15 million per year. It’s significant value enhancement. That $12 million investment has an NPV of roughly $80 million. We are continuing to work on other aspects of costs as well relating directly to our input mining operations, and we expect some of the new AI technology will show added cost savings as well. It’s pretty amazing, the advancements that are going on right now in that field. Over the past 8 years, we have kept our average cost per ton milled at approximately $10.50 per ton, give or take, plus or minus. With initiatives I have noted above, we believe we are going to maintain or reduce that number going forward. Stuart has spoken briefly about our Florence projects, as had Bryce, and I think it’s time we are more illustrative on how development time lines will work in that regard. In a conventional mining operation, you would build a concentrator. Say it takes 18 to 24 months to build it. You would pre-strip the open pit or develop the underground depending on what kind of mining operation you have and then you feed ore to the mill and work on debugging the whole complex for the next 18 to 24 months. All your capital will be spent with no revenue coming until the concentrator’s commissioned and then the time to get to full design. That’s not how our Florence process expects to unfold. Once we construct the commercial SX/EW plant and a portion of the well field, we anticipate being able to provide pregnant solution to the SX/EW plant as soon as the portion of the well field is complete and brought online. Then we will begin producing cathode copper very quickly, similar to what we’re doing at our PTF, which in turn will create revenue and reduce cash outflows on the capital spike spend. So it’s a completely different sequencing than conventional development. Just means that while we talked generally that we would require $225 million, give or take, to build it out as if it was a conventional mine, those dollars will be reduced once we completely refine the commercial plant ramp-up. Yes, the $225 million will be spent over time for the total well field because as it’s being spent, we’re generating revenue, so the net amount will be that amount less. The commercial plant will get off to a running start based on the ongoing work we are now doing on the test facility. That is a certainty. We are very pleased with our technical results. A normal surface heap leach can take 12 to 36 months to debottleneck, and we have accomplished commercial scale production through the test facility in less than 9 months. That bodes extremely well for a path forward on the final development of Florence. So I’d like to turn the call back to Stuart.