Lee Beckelman
Analyst · Tudor, Pickering and Holt
Thanks, Chuck. As Chuck highlighted, we had a strong fourth quarter for sales volume and a very successful 2017 in terms of overall sales and financial results. My comments primarily will be focused on comparing the fourth quarter 2017 results with the third quarter 2017 results. I'll also touch on the calendar year 2017 results as well. Starting with sales volumes. We sold approximately 706,000 tons in the fourth quarter, an 8% increase compared to third quarter 2017. Our spot sales activity increased in the fourth quarter compared to the third quarter, while spot sales increasing to approximately 26% of our total sales volumes versus approximately 20% in the third quarter. In the fourth quarter 2017, approximately 68% of our sales were shipped via unit train compared to approximately 77% in the third quarter. This reduction in unit train shipments was somewhat related to the increased spot sales activity during the quarter. Total revenues for the fourth quarter were $43 million, a 9% increase over third quarter results. Sand sales revenues increased to $24.4 million in the fourth quarter from $22.2 million last quarter due primarily to higher sales volumes. The average sales price per ton in the fourth quarter was basically flat with the third quarter 2017 results at $34.49 per ton versus $34 per ton last quarter. Pricing in the quarter actually improved at the mine gate in the 5% to 10% range. However, we had less spot in-basin sales during the fourth quarter, which led to overall lower average spot sales pricing in the quarter relative to the third quarter. Reservation revenue, which is included as part of sand sales revenue, was $7.5 million in the quarter, equal to the third quarter 2017. During the quarter we had no shortfall revenue. In the third quarter 2017, we recognized $1.2 million of shortfall revenue related to an annual contractual shortfall payment from one of our customers. Transportation revenue, which includes freight and railcar rental, was $18.7 million in the quarter compared to $15.9 million last quarter due to higher shipments under contracts, in which we passed through freight expenses to our customers. Our cost of sales for the quarter was $32.9 million compared to $26.3 million last quarter. The increase in cost of sales was primarily due to a number of seasonal maintenance and onetime factors, including less capitalization of costs during the winter. As we have highlighted on our third quarter earnings call, typically we have higher recorded expenses in the fourth quarter and first quarter of each year as we typically shut down our wet plant operations during the winter months. This leads to less costs being absorbed and capitalized into inventory during these time periods and as such, leads to higher overall reported expenses during these quarters relative to the second and third quarters, when we are operating the wet plant at full capacity. Secondly, we had higher labor costs in the quarter. We had approximately $1.3 million in higher labor costs in the fourth quarter due to discretionary bonuses being paid in the quarter and due to increased headcount as we began building up and training our staff to be ready for the plant expansion expected to be operational in the second quarter of 2018. We are continuing to ramp up our workforce, so we'll continue to have higher wages relative to our production levels in the first quarter as well. We expect this ramp-up of labor expense to moderate beginning in the second quarter as we approach full staffing to support our expanding capacity of 5.5 million tons per year. We also had increased utility expense of approximately $718,000 in the quarter. We experienced extremely cold weather in the fourth quarter in Wisconsin, which led to increased fuel usage expense to run our operating plants. Increased maintenance and equipment expense of approximately $3.6 million. Due to the weather conditions in the fourth quarter, we had increased downtime that led to increased maintenance and equipment expense. Additionally, we did extend our mining and wet plant activities further into the fourth quarter than we had done previously, which led to additional mining and wet plant expenses during the quarter. Our production cost per ton for the quarter increased to $14.79 per ton compared to $10.79 per ton in the third quarter. For the year, our production costs were approximately $13.61 per ton, 11% improvement over 2016 levels of $15.22 per ton. As I highlighted previously, we normally have higher reported production costs during the winter months. Additionally, we had higher expenses that I highlighted, which negatively impacted our production costs during the quarter. Our goal over time on operating consistently at higher utilization levels is to get our production costs down to $12 per ton range. In the first quarter 2018, we will continue to have higher production costs due to seasonal aspects we have highlighted, some additional maintenance weather-related expense that continued into January and the continued ramp-up of our workforce to be ready to support our higher production levels beginning in the second quarter of this year. We currently expect our production costs in the first quarter to be in the $18 to $20 per ton range. However, we do expect our cost per ton to improve over the course of 2018 as we ramp up production and sales, and we currently project that our production cost per ton for the full year 2018 should be in the $12 to $14 per ton range. Gross profit was $10.1 million in the quarter, a 20% decrease from third quarter gross profit. The decrease in gross profit was primarily due to higher expenses that we incurred during the fourth quarter. Our operating expenses in the quarter were $5.5 million, a $1.3 million increase over third quarter results, primarily due to discretionary bonuses paid during the quarter and approximately $600,000 of development expenses that were written off in the quarter related to projects that we ultimately didn't pursue. For the quarter, we had income tax benefit of $6.2 million due primarily to an $8.5 million benefit recognized in the quarter due to the U.S. tax law changes that went into effect in December 2017. This benefit was related primarily to the reduction in the U.S. federal corporate tax rate to 21% from 35% previously, which led to a remeasurement of our deferred tax assets and liabilities. We anticipate our effective tax rate to be in the low 20% range going forward, currently. We had net income of approximately $10.9 million and adjusted EBITDA of $8.9 million in the fourth quarter. Net income increased slightly relative to the third quarter, while adjusted EBITDA decreased sequentially due primarily to the higher production cost we had in the quarter. As highlighted earlier, in the third quarter, net income and adjusted EBITDA were positively impacted by an annual contractual shortfall payment from one customer of $1.2 million. In the fourth quarter 2017, we spent approximately $23.6 million in capital expenditures, and we spent a total of $51.2 million for the full year 2017, primarily related to our expansion projects for 2017, along with some operational efficiency and replacement projects. We continue to move forward on our expansion projects in Wisconsin and are currently on schedule to bring online in the second quarter of 2018, two dry plants to increase our nameplate processing capacity to 5.5 million tons per year. Our capital budget for 2018 is currently expected to be in the $85 million to $95 million range. Included in this total is approximately $46 million in capital associated with the completion of the expansion of our Oakdale facility, most of which will be spent in the first quarter this year. Additionally, we have budgeted approximately $19 million in capital projects to increase the efficiency and production of our wet plant operations and additional office and warehouse space for Oakdale, and approximately $6 million in routine replacement-related capital expenditures. The remainder of our planned capital budget for 2018 is targeted to be spent on growth initiatives, primarily related to logistic investment opportunities. As Chuck and I have highlighted, our capacity expansion is nearing completion and should become operational beginning in the second quarter this year. During the first quarter, we are operating within our current 3.3 million tons of annual capacity, so we continue to be capacity constrained. For the first quarter, we expect sales volume to be in the 700,000 to 750,000 range. As highlighted earlier, we expect to have higher production costs in the first quarter due to our normal seasonality and the ramp-up in our labor to be ready to support our higher production levels later in the year. Therefore, we currently anticipate adjusted EBITDA to be in the $4 million to $8 million range in the first quarter of 2018. However, market demand continues to be strong. And based on current market conditions, we expect to be able to take advantage of our increased capacity beginning in the second quarter this year to increase our sales, and we expect our production cost per ton to moderate as we ramp up production beginning in the second quarter. So we believe, again assuming market conditions stay consistent with current activity throughout 2018, that we should have sales volumes for 2018 in the 3.5 million to 4 million ton range and adjusted EBITDA for the year in the $70 million to $80 million range. As of December 31, 2017, we had approximately $35 million of cash in our balance sheet. We expect most of this cash will be utilized in the first quarter of 2018 to complete the Oakdale expansion. Our $45 million revolver is currently available for us to draw on as needed as an additional source of liquidity. We do expect to draw on this facility most likely later this month or early in the second quarter due to the timing differences in our capital spending relative to our cash flow from operations as we begin to ramp up production in the second quarter. For the full year 2017, we sold over 2.4 million tons, 196% increase over 2016 sales volumes. Revenue for 2017 was $137.2 million, a 132% increase over 2016, due primarily to the higher sales volume and higher freight revenues, resulting from an increase in shipments to customers when we bill freight. Net income for 2017 was $21.5 million compared to net income of $10.4 million in 2016, and adjusted EBITDA for the full year 2017 was $30.6 million compared to $37.8 million last year. This concludes our prepared comments, and we will now open the call for questions.