Dennis Loughran
Analyst · D.A. Davidson & Co
Thank you, Bruce, and good morning again to everyone. Bruce provided an excellent overview of the quarter and the many changes going on at Rogers to improve our prospects for the future. So let's get down to the major financial factors that impacted our quarterly results. As we reported, GAAP results were a profit of $0.38 per diluted share. However, excluding one-time charges, we achieved $0.47 per diluted share on a non-GAAP basis, which is at the high end of our second quarter 2012 guidance of $0.37 to $0.47 per diluted share.
One-time net charges totaling $0.09 per share or $1.4 million net of tax, resulted primarily from the ceasing of operations in our lease facility in Bremen, Germany. This action, along with the 2 other improvement actions I will discuss shortly, are in line with our comments in May that we will continue to streamline our operations and improve our cost on our way to achieving a targeted 15% operating profit margin by 2016. The Bremen closure and relocation of certain business activities to our Carol Stream, Illinois silicon manufacturing facility are expected to provide an estimated $1.4 million improvement in operating profits in 2013. Related to this activity, in Q3, as we complete this action, we expect additional one-time net charges totaling $0.07 per share or $1.1 million net of tax. In addition, the ceasing of production of our nonwoven composite materials products will not have a material impact on our operations, but will allow us to redeploy management and technical talents to other core growth businesses.
Lastly, we believe that the plan to move the final inspection stage of our Curamik business to Hungary will enable more cost-effective performance of the inspection operations beginning sometime in 2013. We expect the move itself to be substantially complete by the end of 2012 or early in 2013 and related expenses and charges will be incurred over that time period. We are not able to reasonably estimate those charges at this time. We do, however, believe the ongoing benefits will be material and will more than justify the cost of the relocation. We have been making excellent progress on our streamlining activities initiated in the beginning of the year. In the second quarter, we achieved cost savings of approximately $2 million in commercial expenses bettering our previously announced expected benefit of $1.5 million in the quarter. In our third quarter results, we expect the total benefit of the streamlining effort to increase another $1 million to $3 million for the quarter with the incremental benefit primarily coming in the gross margin area.
For the second quarter of 2012, our business has generated net sales of $126.7 million, a decrease of 11.7% from last year's second quarter. All segments declined year-over-year and the specific segment impacts were more fully described in our press release and Bruce's comments. Gross margin for the second quarter of 2012 was 29.1% as compared to the 33.8% reported in the second quarter of 2011. Approximately 90 basis points of the decline was due to one-time charges booked in this year's second quarter related primarily to the Bremen closure. The remainder of the decline was attributable to lost contribution on our year-over-year decline in sales or approximately 200 basis points of the decline and negative absorption on lower production levels due to inventory reduction efforts for approximately 200 basis points.
Selling and administrative expenses for the second quarter of 2012 and 2011 were $22.5 million and $26.4 million, respectively. The improvement reflects the streamlining improvements of $1.5 million in 2012 second quarter and $3.3 million in lower compensation costs, primarily related to reduced performance assumptions for annual and long-term incentive programs, offset by higher pension cost of approximately $1 million. With the benefit of our streamlining efforts, we expect our normal SG&A to be approximately $23 million on average quarterly basis through the rest of 2012. However, as reported previously, in the third quarter of 2012, we expect to recognize approximately $2.1 million in pension cost related to the retirement of our former CEO. This amount will be classified as a one-timer and was not included in our third quarter non-GAAP guidance figures. The impact to our third quarter GAAP results is expected to be $0.09 per share or $1.5 million after tax.
Research and development expenses were $4.5 million or 3.6% of sales in the second quarter of 2012 as compared to $5.6 million or 3.9% of sales in the second quarter of 2011. We continue to enhance the productivity of our R&D spend through the use of technology road mapping and stage-gate management. In the near term, we expect our R&D spending rate to be in the range of 3% to 5% of sales.
Rogers' 50% owned high performance joint ventures with Inoac Corporation had second quarter 2012 sales totaling $15.9 million with equity income of $1.3 million compared to $16.8 million of sales and equity income of $1.3 million in the second quarter of 2011. As mentioned in the press release, joint venture sales this quarter were lower than last year's second quarter due to continued weakness in the Japanese domestic and export markets, particularly LCD TVs, domestic mobile phones and general industrial applications.
The company's 2012 second quarter effective tax rate was impacted primarily by the mix of earnings and different taxing jurisdiction that increased the effective tax rate to 32.5%. However, we believe our expected effective tax rate for the second half of 2012 will average 26% with some quarter-to-quarter volatility.
Rogers ended the second quarter with cash and cash equivalents position of $95.8 million as compared to $93.5 million at March 31, 2012. The net improvement in cash was primarily attributable to cash generated from operations, partially offset by planned pension contributions and capital expenditures. During the quarter, we achieved a significant inventory reduction of $6.7 million, improving our tracking metric to 10.8 weeks of supply from last quarter's level of 12.5 weeks. Other metrics remain comparable to our prior quarter.
At the end of the second quarter 2012, Rogers reported outstanding borrowing on its credit facilities of $120 million. During the second quarter, we made payments of $1.25 million and incurred approximately $0.7 million of interest expense on that debt during the quarter at an effective rate of approximately 2.5%.
This concludes my remarks and I will now turn the call back over to Bruce.