Mike Hartnett
Analyst · KeyBanc Capital Markets
Thank you, Mike, and good morning, everyone, and welcome. Net sales for our third quarter fiscal 2016 were $144.2 million versus $106.3 million for the same period last year, a 35.6% increase.
Our aerospace markets increased 67% on a year-over-year basis, and our industrial markets were down 0.7%.
For the third quarter fiscal 2016, sales of industrial products represented 34% of our net sales and aerospace products were at 66%.
Adjusted gross margin for the third quarter of fiscal 2016 was $54.1 million or 37.5% compared to $41.7 million or 39.2% for the same period last year.
On a year-to-date basis, adjusted gross margin percentage of sales for the third quarter fiscal 2016 was 38% compared to 39% -- 38.9% for the same period last year. The reduction is principally the result of adding the Sargent businesses to the consolidation and a little bit of a mix shift in the RBC core business. We are methodically implementing RBC's manufacturing philosophy and methods into the new facilities and expect to see improving margin performance over the next 3 years.
To be specific, the improvement will come from 4 sources: number one, in-sourcing Sargent purchases to RBC's plants; number two, improvement of planning and manufacturing methods at the Sargent plants; number three, mix management through pricing and tailoring; and number four, continued improvements of RBC core gross margins, resulting from maturing projects on process design and methods.
Our markets for industrial products saw an expansion of 6.1%, demand was mixed; strong for marine products; steady and slightly up for general industrial products, those are nonoil and gas and mining products; and as expected, weak in the oil gas mining sectors.
The oil and mining markets now represent less than 4% of our consolidated revenues.
The strategy in this regard is to maintain a state of technical readiness to support increased requirements once these markets inevitably normalize and our allies at Saudis run out of money. In this regard, we continue to work on expanding our offering and creating new patentable designs in these areas.
Relative to our aerospace business, sales were up 67% on a year-over-year basis for the quarter. Aerospace OEM was 73.6%, and aerospace distribution and aftermarket increased 38.8%. We are more than pleased with the continuous strength of these markets in our expanding product positions, both in airframe and in engines.
During the quarter, we saw strengths from aerospace distribution marketplace and at the end of the quarter, strengthening from the aerospace OEMs.
I'll explain our theory on this in a minute. I'm sure everyone has heard the Boeing news on aircraft deliveries calendar year 2015 versus calendar year 2016. In calendar year '15, Boeing delivered 762 aircraft, about the number they built in 2015. And in calendar year '16, they plan to deliver 740 to 745 planes. Today, their skyline chart shows a build rate of 773 planes in calendar year '16 followed by 808 planes in calendar year '17, a 4.5% increase. So although the year-to-year build rate is a little better in calendar '16 versus calendar '15, deliveries are less than production because of certification requirements needed to release the 737 MAX ships, notwithstanding today's Wall Street Journal article on the subject.
Another step up in production and delivery is planned for calendar year '18. So as this relates to RBC, our products lead aircraft builds by approximately 6 months. We expect to see the step up in demand for RBC product deliveries in our second quarter beginning July, but, of course, the actual production of the product takes place in our plants, but months sooner. Hence, the demand increases we saw late third quarter as many of these products have a 24- to 30-week lead time. This is because of special materials and extensive certified processing requirements with select vendors.
As we see it, demand increase late in the most recent quarterly period was a harbinger of Boeing calendar year '17 production requirements, which is a completely normal occurrence. We expect to see continued strengthening from this sector as both the major plane builders increased production rates, and Airbus brings the A350 to production rate from 15 ships in calendar year '15 to 60 ships in calendar year '17, with the goal of 13 ships per month after 2018. We have considerable content per ship on this aircraft.
Airbus rates go from 738 ships in '16 to 820 ships in '17, a 12% increase, driven primarily by the A320neo.
So let's talk a little bit about our last fiscal quarter, the January, February and March period that we're in now. As always, this quarter is a big one for us. We are working hard with our new companies on planning, execution, forecasting and consistency. They still have a ways to go to the levels we expect within RBC. With that said, we are expecting to see sales in the fourth quarter in the neighborhood of $159 million to $162 million compared to $113.4 million last year.
I'll now turn the call over to Dan who'll provide more details on the financial performance.