Edward White
Analyst · Ghansham Panjabi with R.W. Baird
Thanks, Al. Let's begin our financial review with the fourth quarter reconciliations for sales, operating profit and EPS on Chart 5. Please note that these reconciliations reflect continuing operations only. 2009 amounts have been restated to exclude the impact of our Venezuelan business. The appendix includes more details on this reclassification, as well as our full year 2010 reconciliations. Fourth quarter 2010 segment sales decreased slightly to $1.7 billion. As expected, price and product mix were essentially flat with the prior year. And, as we have seen all year, cost pass-through provisions in our North American customer contracts resulted in a small impact on sales and had a negligible effect on operating profit. Moving to sales volume on the following line, glass shipments, in tons, were flat with the prior year on a global basis. Its sales dollars increased by $17 million, reflecting favorable regional sales mix, especially from our acquisitions in South America. Finally, currency translation reduced our top line by $29 million in the fourth quarter. This impact was due to a weaker euro, partially offset by stronger currencies in other countries. Moving over to segment operating profit, the fourth quarter was $221 million, up $47 million from the same period in 2009. Since price and product mix were essentially flat, they had very little impact on operating profit. While volumes were also flat, operating profit benefited by $7 million from improved regional mix, given the strong growth of higher margin business in South America. Manufacturing and delivery costs decreased $35 million, due to the benefits from footprint savings and higher operating rate. However, this was partially offset by $20 million of cost inflation, mostly driven by higher energy prices. Finishing with the EPS reconciliation, our adjusted net income was $0.45 per share in the quarter, compared to $0.43 in the prior year. Operating profit was up $0.21 from the prior year. However, earnings were impacted $0.19 from unfavorable non-operating items. These included additional non-cash pension expense, which drove higher corporate cost. We incurred $0.08 of additional interest expense on incremental debt to fund our several accretive acquisitions. Finally, the effective tax rate was higher than last year, reflecting our current regional earnings mix. I have two comments on GAAP EPS. We reported approximately $160 million of Note 1 charges in the fourth quarter, primarily related to our annual asbestos review and reserve adjustment. And, as we discussed in our 8-K filing last month, we incurred a onetime charge of $329 million in the fourth quarter, to write off our Venezuelan net assets and the related cumulative currency translation adjustments recorded in prior years. The company continues to negotiate with the Venezuelan government with respect to certain aspects of the expropriation, including compensation. Let's move to Chart 6 for more detail on our balance sheet and on asbestos. Keep in mind, this information reflects Venezuela classified as a discontinued operation for both 2009 and 2010. On December 31, cash was $640 million and total debt was $4.3 billion. Net debt was $3.6 billion, an increase of $785 million from 2009 as we put our healthy balance sheet to work to fund several acquisitions. Our net debt to EBITDA ratio was around 2.8x at year-end 2010 and remained within our target leverage range of between 2x and 3x EBITDA. Our underfunded pension liability was $530 million at year-end, compared to $540 million in the prior year. We generated free cash flow from continuing operations of $100 million in 2010, and this was after prefunding approximately $35 million of 2011 tax payments and pension contributions in late December. As Al mentioned, 2010 was a year of transition. Capital expenditures peaked as we completed our restructuring activities and, at the same time, we invested in new furnace expansions to support growing markets. Working capital levels remained lean, as we did not need to repeat the significant inventory correction conducted in late 2009. And we are now positioned for more growth this year. Turning to asbestos. Nothing has changed in the basic pack pattern. During the fourth quarter, we conducted the annual review of our asbestos-related liabilities. As a result, the company recorded a non-cash charge of $170 million in the fourth quarter. This charge compares to $180 million in 2009. Likewise, asbestos payments dropped by $11 million from the prior year. As illustrated in the chart, about 3,200 new cases were filed in 2010, compared to 6,000 in 2009. The number of total pending cases at the end of 2010 was 5,900, which is 1,000 fewer pendings than the prior year. Overall, asbestos remained a limited and declining liability. On Chart 7, we present our business outlook for both first quarter and full year 2011. We have provided the usual directional guidance and expanded disclosure for annual price, volume and cost trends, as well as a number of cash flow items. Of course, as with any estimates, they are subject to change throughout the year. Overall, we're looking forward to a good year as we profitably grow our business and significantly improve free cash flow generation. Let's review the first quarter trends. As you can see, we expect improved pricing, higher sales volume and lower manufacturing cost. These will more than offset additional cost inflation. But we do expect higher non-operating cost, which I will review further in a minute. In addition, I'd like to highlight a couple of first quarter events. Sales volumes should be up across all of our regions, including Asia-Pacific. Unfortunately, flooding in Australia this month has affected our customers and our Brisbane plant, which was shut down for several weeks in January. As a result of the flooding and continued challenging market conditions, our first quarter Asia-Pacific segment operating profit could be down modestly from prior-year levels. We greatly appreciate the efforts of our Australian team, which has been working night and day to serve our customers and get the Brisbane plant back into production. Next, we deferred furnace maintenance in South America during the latter half of 2010, as very strong growth required high operating rate. Now taking advantage of a seasonally slower period, we will be conducting a number of furnace rebuilds across that region during the next 90 days. While total first quarter operating profit in South America will improve modestly from 2009, profit margins will temporarily dip below the prior year. These discrete items had impacted the first quarter; however, we expect the rate of our financial improvement to accelerate starting in the second quarter. We continue to see gradually improving market conditions and are encouraged about the contributions from our numerous recent acquisitions. In fact, our January month-to-date volumes are positive in every region and total shipments are up mid to high single digits over prior year. Let's review our key business factors for full year 2011. Price and mix. Following slight cost inflation in 2010, we expect modestly higher selling prices this year, which should positively impact global sales by up to 1% in 2011. Broadly speaking, prices should improve across all regions. Sales volume. We expect global shipments will increase between 5% and 10% from 2010 levels. Recent acquisitions should boost volume between 3% and 5%, most notable in the first half of the year. Further, we anticipate organic sales growth will range between 2% and 5%, lead by innovation and overall economic improvement in each region. Please note in North America and Europe, organic growth would yield EBIT contribution margins of between 40% and 60%, depending on the plant. This is higher than normal due to the significant operating leverage to improving volumes that remained in those regions. Contribution margins in emerging markets, from both organic and acquisition-related growth, would be closer to the historic averages for those respective countries given their high operating rates. Keep in mind that during the first quarter, we will anniversary the contract changes that resulted in lower beer shipments in 2010, so future volume trends should compare more favorably to prior-year levels. And, over the course of the year, volume trends should also improve on a year-over-year basis. Cost inflation. While 2010 cost inflation totaled only $20 million, we anticipate 2011 inflation will range between $150 million and $180 million, or about 3% of cost of goods sold. Most of the increase is due to higher raw material prices including soda ash, as well as generally higher energy and labor cost. Currently, we estimate that price improvement in 2011 would partially offset this conditional cost inflation forecast. Having said that, we will continue to seek opportunities over the course of the year to better offset cost pressures with additional higher selling prices. Other manufacturing and delivery costs. As shipment levels in North America and Europe increase, our operating rates should improve, resulting in lower unabsorbed fixed cost. And we expect productivity and logistic initiative will provide additional benefit. Further, the completion of our footprint efforts in North America will generate $30 million to $35 million of incremental savings across the first half of 2011. Other costs. We anticipate approximately $70 million to $80 million of additional operating expense and corporate cost, including $20 million of higher non-cash pension expense. As Al mentioned, we expect to further enhance our sales, marketing and innovation capabilities to drive top line growth. This includes our global sales and marketing program and an SAP information system for the Americas. We see these investments as a meaningful way for O-I to advance its strategic priority to strengthen glass marketing. Overall, the rate of spending will be managed throughout the year, depending on our financial performance. Interest expense is expected to increase $35 million in 2011, as we used our balance sheet to finance our recent acquisitions. As we mentioned, our acquisitions will be accretive this year, so improved operating profit from these transactions will more than offset the financing cost. Our 2011 effective tax rate should approximate 27%. Tax expense and tax payments should be about the same. Free cash flow. Our major restructuring program is now complete, and we're well positioned for growth in the emerging markets. As a result, CapEx should decline from $500 million in 2010 to approximately $350 million in 2011. Restructuring payments would drop from $61 million in the prior year to approximately $20 million in 2011. Expected pension contribution and asbestos payments are also provided on Chart 7. While we target further working capital efficiency, working capital will most likely be a modest use of cash in 2011 as sales increase. Overall, free cash flow should approximate $300 million this year. In summary, we expect both improved financial results and greater free cash flow generation in 2011. Now, I'll turn it back to Al on Chart 8.