John J. Ferriola
Analyst · Michelle Applebaum Research
Thanks, Jim. I am encouraged by our performance in the first quarter of 2014. We delivered solid earnings given the significant challenges outside of our control. The 2 big challenges this quarter were the weather and ongoing pressure from imports. Our team also made excellent progress during the quarter, implementing our strategy of investing for long-term profitable growth. The biggest reason that I'm encouraged is that I see strong evidence that Nucor is beginning to realize initial payoffs from our hard work through this protracted down cycle to grow our long-term earnings power. We have invested our shareholders' valuable capital in numerous projects that provide us new, higher-margined product offerings, cost reductions and quality improvements. After starting up operations just last December 24, our Nucor Steel Louisiana team produced 455,000 tons of DRI during the first quarter of 2014. During the quarter, the facility attained peak operating rates above 90%. Most importantly, the quality of the initial output has been outstanding. Louisiana has already attained world-class quality, with metallization rates of 96% and carbon content exceeding 4%. I would like to thank everyone on our team in Louisiana for their excellent progress in the first quarter and their unrelenting commitment to continuing the hard work required for completing the job. As Jim mentioned, Louisiana's costs were higher than expected during the first quarter. That's not unusual for the early production at a new facility. We are pleased to report that the performance of the equipment has actually exceeded our expectations. As was the case in starting up our DRI facility in Trinidad 7 years earlier, our work is now focused on process adjustments to improve the initially high product yield loss that is inevitably part of start-ups. Our Louisiana team has identified a number of such modifications to reduce yield loss that will be made during a 3-week shutdown planned for June. The start-up of the Louisiana DRI plant is a major step forward in the implementation of our raw material strategy. We view our expanded DRI capability to be a game changer to Nucor's long-term cost structure for the high-quality iron units we need to expand our share of the higher value-added sheet, SBQ bar and plate markets. It also improves our operating flexibility with a significantly shorter and more secure supply chain for high-quality iron units. In the first quarter, Nucor Steel Berkeley successfully started up its wide light capital project, providing Berkeley with the capability to produce wider and lighter gauge sheet steel. In fact, the Berkeley team has already exceeded the equipment's gauge reduction performance guarantees on every grade of steel produced so far. I congratulate and thank the Berkeley team for their hard work delivering, on budget and on schedule, an exciting new growth project for Nucor in the flat-rolled steel market. The wider and lighter product portfolio will allow Nucor to move up the value chain in agricultural, automotive, heavy equipment and pipe and tube applications. This successful start-up is also timely in supporting the Nucor Sheet Mill Group's work to gain profitable market share by developing new, advanced high-strength steels. Our team is aggressively going after the opportunity to develop advanced high-strength steels that provide customers with weight reductions comparable to alternative materials, but at significantly lower costs. In the first quarter, our Nucor Steel Hertford County plate mill shipped a record 56,000 tons of value-added plate products. During the downturn, Hertford County invested in a heat treat facility, a vacuum tank degasser and a normalizing line. These investments continue to pay off for us, with the higher and more stable margins offered by heat-treated products. Our expanded plate portfolio also has allowed us to increase capacity utilization at our Tuscaloosa, Alabama mill by more efficiently distributing work between our 2 plate mills. Not coincidentally, Tuscaloosa set a new quarterly shipment record in the first quarter of 2014. Our Nucor-Yamato structural mill is on schedule for a summer of 2014 start-up of an approximately $115 million project to expand its sheet piling production capabilities. As part of the project's work, one of Nucor-Yamato's rolling mills will have a 3-week outage during the second quarter. The new wider and lighter products will move Nucor-Yamato up the value-added chain in the piling business. They will also allow us to realize more synergies from our highly successful 2012 acquisition of piling distributor Skyline Steel. Congratulations to the team at Duferdofin-Nucor, our joint venture long products business in Italy, on the successful start-up of a revamped ladle metallurgical furnace, a vacuum tank degasser and a revamped 4-strand caster. These investments will allow Duferdofin-Nucor to diversify its markets, so it is less dependent on construction by increasing its product offering to the energy, transportation and yellow goods markets, thereby improving their results throughout the business cycle. Our Nucor teams' work to build sustainable long-term profitability requires that we take a proactive role in our nation's trade policy debate. Global steel production overcapacity is the greatest threat to Nucor and to our industry. Illegal government subsidies from China and other countries have allowed large amounts of cost-inefficient capacity to stay in production and dump steel into the global marketplace. Imports have significantly increased their share of the U.S. market during the current downturn. Imported steel share of U.S. market increased from 25% in 2009 to 30% in 2013. And over the first 2 months of 2014, their share has increased to an alarming 36%. Given the indisputable fact that mills in the United States are among the lowest-cost producers of steel in the world, this makes no sound economic sense. They come here not because of demand, but in many cases, because of foreign producers' excess capacity, unfairly traded pricing and illegal subsidies they enjoy from their governments. We should also understand that the damage done by dumped steel impacts the entire U.S. economy. Illegally traded steel and steel products destroy jobs, the type of middle-class jobs that our economy desperately needs to get back to healthy and sustainable long-term growth. Nucor is working hard to bring attention to the need for our government to enforce rules-based trade. Several current trade case filings underway are of critical importance to Nucor, our customers and other U.S. steel producers. They include rebar, pipe and tube products and wire rod. The 22,000-plus members of the Nucor team urge both the U.S. Department of Commerce and the U.S. International Trade Committee -- Commission to closely examine the evidence as they prepare their final determinations on potential duties for these cases. Whether it's structural long-term threats, such as illegally traded imports, or other more short-term challenges, such as severe weather in a particular quarter, the Nucor team always runs toward the challenge, not away from it. We run towards the problem and get to work solving it, and not just solving it, but creating from it opportunities for our customers, shareholders and teammates. I can tell you that, that attribute of our culture and our DNA is why I'm more confident than ever that Nucor's best years are still ahead of us. We would now be happy to entertain your questions.