Kris Westbrooks
Analyst · Exane BNP. Your line is now open
Thanks Terry, and good morning, everyone. I would also like to express my gratitude to our employees for their commitment to a healthy and safe working environment, while actively engaging with our customers, suppliers and other partners. Moving now on to financial matters. In the second half of 2019, we initiated a project to improve our working capital efficiency. As the first quarter evolved, we realized significant benefits from this hard work as evidenced by our first quarter of 2020 free cash flow of $60.9 million. The timing of this work was ideal as we entered what we entered what we believe will be a very challenging second quarter with a higher than historical level of cash and the most available liquidity since the inception of the company. In the last six months, we've generated over $90 million of free cash flow and approximately $110 million in cash from operations. As Terry mentioned, we accomplished our first quarter shipments net income and EBITDA guidance. In the coming months, in light of COVID-19, our actions remain focused on cost reduction, cash preservation and ensuring near-term financial stability which will serve the benefit us as the market begins to recover. On a GAAP basis, our first quarter of 2020 net loss was $19.9 million. Excluding certain items, the adjusted net loss was $11.3 million in the quarter. Adjusted EBITDA was $9 million in the first quarter, at the high end of our guidance range. First quarter financial results represented a significant improvement from the larger net loss, negative EBITDA that we reported in the fourth quarter of 2020. Moving to the drivers of the first quarter results, shipments of 213,400 tons were 19% higher across our end fourth quarter of 2019. This higher level of shipments drove an improvement in adjusted EBITDA of approximately $6 million. From an end market perspective, shipments to mobile on-highway customers were 88,800 tons in the quarter, a 9% increase over the fourth quarter of 2019. Normal seasonal improvements in the quarter were partially offset by the negative impact of COVID-19 in March of 9,000 tons or approximately $10 million of lost revenue. Shipments of 81,200 tons to industrial and 18,400 tons to energy were also positively impacted by normal seasonality in the quarter, and billet shipments were 25,000 tons in the quarter. The impact from COVID-19 on our industrial and energy shipments in the first quarter first quarter was minimal. Price and mix declined in the first quarter with an EBITDA impact of approximately $4 million compared to the fourth quarter last year. Lower 2020 contract pricing, given underlying market pressures as well as higher shipments of OCTG billets negatively impacted price and mix. Surcharge revenue of $45.9 million in the quarter was an improvement of $11.3 million compared to the fourth quarter of 2019, but $43.8 million below the first quarter of 2019. Lower ship tons was as well as a decline in the surcharge revenue per ton on a lower number one busheling scrap index negatively impacted surcharge revenue in comparison to the first quarter of 2019. Manufacturing costs benefited by approximately $8 million, primarily from improved fixed cost leverage compared with the fourth quarter of 2019. Melt utilization remained low at 47% in the first quarter, but was up from 35% in the fourth quarter of 2019. Additionally, first quarter cost reduction actions in the areas of maintenance and outside services will benefit future periods as inventory is sold. SG&A expense for the quarter was $23.4 million, and it was relatively consistent with the prior year first quarter and reflects an increase in bad debt expense and variable compensation substantially offset by lower wages and benefits as a result of the company's restructuring actions. Moving on to cash and liquidity, our total available liquidity was $290 million at the end of the first quarter of 2020, an improvement of $60 million since the end of 2019. The increased liquidity was a result of inventory reductions in all categories, effective management of receivables and payables and the continued benefit of prior year cost reduction actions. These significant actions enabled us to generate $60.9 million of free cash flow in the first quarter and closed the quarter with $65.5 million of cash. Additionally, cash proceeds from asset sales during the quarter contributed to our improved liquidity. Our team remains focused on liquidating the remaining assets in the closed Texas facility to generate additional cash. Overall, our liquidity position at the end of March remains sufficient, and we will continue to take the necessary actions to conserve cash and aggressively reduce costs in the months ahead. From a pension plan perspective, the company recorded a noncash remeasurement loss of $9.5 million in the first quarter of 2020. It has been excluded from our adjusted EBITDA results. The remeasurement of the U.S. salaried pension plan obligation and assets was driven by 2020 lump sum payments projected to exceed the sum of service and interest costs. Going forward in 2020, we will be required to remeasure our U.S. salary pension plan on a quarterly basis. Following this first quarter remeasurements, the total funded status of all company pension plans was approximately 85% as of March 31, 2020, down slightly from the end of 2019. There are no additional required pension contributions in 2020, following approximately $1 million contributed in the first quarter. Although it's still too early to determine the extent and duration of the COVID-19 impact on our business and the overall economy, we've experienced a significant decline in customer shipments in April. Order bookings have also declined as a result of customer production downtime and reduced demand. From a supplier perspective, we've not experienced a significant disruption in our raw material supply chain to date and remain in close contact with our supplier network. Over the past month, we've taken quick and decisive action to reduce operating expenses and deferred cash expenditures with the objective of maximizing our available liquidity. First, from a manufacturing perspective, we've aggressively reduced production schedules to align with customer demand and related downtime in this COVID-19 environment while continuing to provide uninterrupted customer service. In April, our melt utilization was 25% to support 32,000 ship tons in the month. We anticipate our melt utilization rate in shipments to remain low in May as well. Plant operating schedules are being reviewed weekly and revised as necessary for support demand. Our production schedule will be heavily schedule will be heavily dependent by when the automotive supply chain ramps up. During planned downtime periods, our operations team is working diligently to reduce variable costs, which represent approximately 71% of our total plant costs. Second, from an employee actions perspective, as Terry mentioned, we've implemented demand-related employee furloughs in April and May for approximately 80% of our salaried staff. Next week, for example, we have approximately 450 salaried employees on unpaid furlough. We estimate that the furlough actions in April and May will save over $2 million. We will continue to monitor our order book in the coming weeks and adjust furlough plans going forward as necessary. Additionally, the base salaries of our leadership team were reduced and cash and equity compensation to the Board of Directors were similarly reduced. In total, the Board and leadership team cash compensation reductions will save approximately $800,000, assuming the reductions continue for the remainder of 2020. These compensation actions will be reevaluated as business conditions improve. Lastly, from an employee actions perspective, we made the difficult decision to suspend the company matching contributions to our salaried employee 401(k) retirement accounts effective June 1. This action is estimated to save approximately $1.9 million for the remainder of 2020. You can find further details on these employee compensation actions in the Form 8-K that we filed yesterday with the SEC. Switching gears now to the recent government legislation relief and the impact on our company employees. The most significant benefit that we've identified to date from the legislation is the social security payroll tax deferral option that was part of the CARES Act. We began to take advantage of the payroll tax deferral option in April, and expect this to result in deferred cash payments of approximately $7 million to $10 million for the remainder of 2020 to be paid in two equal installments at the end of 2021 and 2022. Regarding available loan programs, the company evaluate the programs and do not believe that we qualify at this time. From an employee perspective, individuals on furlough are now eligible for an additional $600 per week of unemployment compensation afforded by the CARES Act. To wrap up the COVID-19-related actions, we're reducing our full year 2020 planned CapEx spending to a maximum of $25 million, a reduction of $5 million from our earlier guidance. Previously, we quantified $70 million of run rate savings to be delivered in 2020 from our prior year cost reduction actions. Over half of these savings are attributable to structural changes we've implemented in our business, such as the 25% reduction in our workforce since the beginning of 2019, closure of the Texas facility and changes in pension and retiree medical plans. A portion of the savings are attributable to purchasing activities and manufacturing operations. We've implemented many of the actions required to realize these savings. However, the savings are dependent on reasonable level of purchasing activity and plant utilization. As the market begins to recover, we expect to deliver on the $70 million of run rate savings. Additionally, we're currently evaluating additional restructuring actions to further improve our cost structure in the current economic environment. As these plans are finalized, we will communicate the details. Given the uncertainty around the extent and duration of COVID-19 and its related impact on the company, we've suspended providing quarterly guidance at this time. This wraps up my prepared remarks and now we would like to open up the call for questions.