Chris Wellborn
Analyst · Keith Hughes from SunTrust. Please go ahead. Your line is open
Thank you, Jeff. For the quarter, our global ceramic segment sales increased about 3% as reported and were up about 5% on a constant days and exchange rate. And the segment suggested operating margin was 12.4%, headwinds from slower markets and competitive pricing impacted the results at most of our businesses. The U.S. ceramic market has declined this year due to lower home sales, the continued growth at LVT and customers trading down. Prior to the increase in Chinese ceramic tariffs a significant amount of inventory was imported, increasing pressure on the industry. We believe our ceramic sales are in line with the U.S. market with commercial outperforming residential. Increased competition and excess inventory have impacted both our pricing and mix. The government investigation of Chinese ceramic dumping has progressed and appears likely to be implemented. If approved, the present tariffs would go up significantly and remain in place for many years. In the retail market, a greater focus on LVT is impacting ceramic and customer inventories are being lined with present sales levels. In the market, we're also seeing a greater emphasis on selling lower quality product to stimulate ceramic volume. Due to these conditions, we expect the U.S. ceramic market to remain soft in the second half of the year and we're taking any actions to improve our sales and cost. We are launching new collections to compete with premium porcelain being imported. We're adding salespeople in key markets and increasing our activity in the commercial channels. We are initiating promotions to increase volume and we're introducing products at lower price points to align with the market. To complement our ceramic offering, we've introduced Dovetail branded LVT in commercial channels to increase our participation in the category. We are installing equipment for our new ceramic installation system which we have been testing for the past couple of years. This new product will significantly reduce the time and cost of ceramic installation. We're also implementing new technology to make it faster and easier for our customers to order and pick up at our local service centers. We're managing our overhead expenses SG&A and capital spending. We are currently reducing production to manage our inventory levels while the industry stabilizes. We are pioneering two new products to expand our U.S. porcelain business. Earlier this year, we introduced porcelain roofing tile as an alternative to slate, clay and concrete roofing providing similar visuals at a lower total cost. Following a successful launch in Europe, we're also introducing very thick porcelain tiles for outdoor applications as an alternative to natural stone. Our new course countertop plant in Tennessee is ramping up and we're adding a third shift as we increased our throughput in yields. We have begun manufacturing more stylized products that will improve our sales and mix. The production will increase in [June] [ph] next year when we anticipate operating the plant near capacity. Our countertops are about 30% larger than the industry improving conversion and material costs for our customers. Dumping duties of 300% have been implemented on Chinese sports products, enhancing the value of our manufacturing plant. In Mexico, the ceramic industry grew despite the slowing economy. We're expanding our distribution introducing new porcelain collections and supporting stores that only sell Dovetail products. We've expanded our participation in commercial with more specified and distinctive new products. The pricing actions we have taken are recovering inflation. In Brazil, our Eliane business is performing well due to our leading brand, premium products and efficient operations. In a difficult ceramic market, our strong presence in retail, home centers and the builder channel is enabling us to grow partially offset by software exports. We have increased prices, improved mix and leveraged our SG&A to enhance our results. We are expanding our premium collection, increasing store selling only our tile products and updating showrooms across South America to increase exports. To support our growth, we have restarted idle capacity and are installing a new production line we should be operating in the first of the year. The European ceramic industry has slowed with the economy, political uncertainty and lower exports to global markets. Commercial channels are performing better than residential. In this environment, we are growing ourselves, but it has impacted our mix and margins. To expand further, we have reorganized our European sales organization to focus on smaller geographic areas and specific channels. We now have six sales teams focused on the different channels of high-end retail, value products, commercial, distributors landscape and kitchen and bath. We are using private label programs to further optimize our market penetration. We're also introducing easy installation ceramics technology starting with light commercial and outdoor channel. To improve our manufacturing efficiencies actions to reduce manufacturing and SG&A costs are being completed. Additionally, we are implementing initiatives that are lowering our cost of decorating materials maintenance and energy. To enhance our service, we have begun warehousing volume products closer to our customer. The Russian ceramic market was weaker in the first half and is expected to improve the rest of the year. Despite these conditions, our business continued to have strong growth with our premium products improving our mix. We've expanded our brand advertising and have increased our company-owned stores. The new capacity we recently installed is being fully utilized to support our higher sales. During the quarter, our flooring North America segment sales decreased 7%; the segment's operating margin was 6% as reported and on an adjusted basis. The North American flooring market remains challenging with U.S. housing sales below last year and LVT taking share from other products. From the prior quarter, our margins improved due to seasonal volume increases and lower material cost partially offset by other inflation and a decline in mix. Relative to last year, sales were softer in most categories as customers traded down and price increases were offset by a decline in product mix. We underperformed in residential carpet with commercial carpet performing well. Our LVT manufacturing substantially improved its both speed and yields increased. Paul De Cock, the segment President has completed his management reorganization and the new team is in place and making improvements throughout the business. His division Presidents have realigned the functions to enhance the strategic strategies and execution. We've made significant progress on our cost improvement actions including replacing inefficient extrusion and closing for higher cost operations. When completed, the cash cost of these actions will be recovered in about a year after flowing through the inventory. Residential carpet sales have declined and lower cost polyester carpet is taking share and impacting our mix. We are increasing our promotional activity and we have introduced new products to defend our market position. We've expanded our recycling operations, so we can provide more sustainable options to the customer. With this, we've expanded our polyester carpets with multicolored visuals at lower price points. To enhance our retailer performance, we are expanding our edge incentive program and our Internet lead generator that drives demand to the stores. A commercial carpet tile business continues to grow and as we introduce innovative styling as well as new pattern technologies. We have expanded both our premium offering for the specified market and value alternatives made of polyester. We have increased our capacity to satisfy our growing carpet tile demand and we have reduced our cost structure by initiating production of some of our materials. We've expanded our definity offering which is increasingly being used as an alternative to more expensive woven products. Our waterproof laminate products with enhanced visuals and textures are improving our mix and average selling price. Our premium Redwood collection is increasingly being used as an alternative to wood and rigid LVT in both new construction and remodeling due to its superior visuals, scratch resistance and waterproof feature. We are upgrading our HDF manufacturing to increase our capacity and reduce our cost. We have consolidated multiple warehouses with our manufacturing and we are further increasing our process automation. We're making substantial progress with their LVT team manufacturing with output increasing more than 30% in the period. As we proceed through the year, we anticipate further improvement in production and cost. as well as introducing new features that are being developed in Europe. Our rigid LVT is growing significantly in the market and our flexible LVT is the preferred choice, noise reduction is a priority. Our new Pergo and screen selection has been widely distributed in the market as a premium option with higher consumer brand recognition and superior performance. We will further expand our sales in LVT as we introduce new visuals and features from our operations. Sales from our manufactured cheap vinyl are growing as we introduce innovative products with unique features and our margins are improving. For the quarter, our flooring rest of world segment sales were up 9% as reported and 15% on a constant basis. Our adjusted operating margin was 16.7% up 11% on a constant basis. Even with sourcing economies, the segments performing well due to our investments in product innovation, cost improvements, and new businesses including European LVT and carpet tile and Russian cheap vinyl. Our European laminate business is growing due to our unique Surface Technologies and water resistance in our premium Quickstep and Pergo brands. Our distribution acquisitions in Europe have improved their service and broadened our customer base. This fall we will introduce the next generation of advanced surface visuals to further differentiate our design. The sophisticated wood realism, we achieved using our proprietary technology cannot be matched by other floors. Our Russian laminate expansion is operating well and we're increasing our sales and distribution to fill the plant. During the second quarter, we opened eight flagship laminate stores in Russia to bring attention to our premium laminate collections. Our two original European LVT lines are performing well and are providing us with competitive advantages. Our new third line dramatically improved during the period with production speeds efficiency and yields increasing substantially. Presently the new LVT line is running flexible, faster and producing rigid almost as fast as the old lines. Further changes this fall will make our manufacturing more competitive and improve our margins. We are expanding our products and distribution to utilize the increased capacity. We will be adding new features to our production this year to increase the value of our products. Our new sheet battle plan in Russia is ramping up with productivity and quality similar to our established operations. We're expanding our customer base and product offering to achieve our expected results. Now that the Russian plant is operating, we have additional capacity in Europe to increase our product line and broaden our distribution. The European panel market has slowed resulting in volume and price pressures. We are introducing innovative products that will provide higher margins and strengthen our position. To reduce our cost, we are expanding our glue production and we are building a second waste to energy plan which will also support our environmental goals. Our installation business continues to perform well as the industry expands and our volume grows. Material availability and costs have returned to normal after last year's industry shortage. With greater installation value our polyurethane product is taking share from our other alternatives and growing our volume. The economies and housing sales in Australia and New Zealand have slowed putting pressure on the flooring markets. To enhance our position, we are launching many new soft and hard surface products that utilize concepts from other geographies. We have significant opportunities to grow our hard surface business by leveraging [indiscernible] brand recognition and the distribution network. We are installing new carpet tile equipment to expand our commercial sales. We have closed high cost arm production in Australia and are presently supplying materials from the U.S. and other parts of the world. I'll turn the call over to Glenn, who will review our second quarter financial performance.