Chris Wellborn
Analyst · Stephen Kim with Evercore ISI. Your line is open
Thank you, Jeff. For the quarter, our global ceramic segment sales increased about 2.5% as reported. And we are up about 7% on a constant days and exchange rate. Our operating income was about $90 million or 10% of sales including the acquisition of Eliane and headwinds from slower markets, pricing pressures, and inflation. In the U.S., the ceramic industry faced continued pressures from LVT as well as imports from a stronger dollar. A group of ceramic tile has recently filed dumping claims against China, the largest ceramic exporter to the U.S. If confirmed, tariffs could significantly increase the delivery cost to Chinese imports and change competitive pressures. Due to earlier interest increases, U.S. home sales and construction slowed although both have recently improved as mortgage rates declined. To enhance our position, we have begun many initiatives across the business. To cover inflation and transportation, we implemented price increases across many categories. To compete with imports, we have begun offering private label programs and shipping direct truckloads to reduce the delivery cost. We have improved service to our customers with new mobile systems to make ordering and picking up faster and easier. We are enhancing our value proposition with unique features such as slip resistance, greater durability, and bacteria-resistant technology. We have added high end decorative tile collection and thick porcelain outdoors tiles as an alternative to stone. We are testing a fast installation technology. And we are pioneering a porcelain roofing system that offers the beauty of traditional slate with greater value. The start of our new quartz countertop plant is on schedule and will complement our sourced stone and quartz program. The plant produces slabs that are about 30% larger than the industry, which reduces both installation seams and waste. We are also expanding sales of our porcelain slabs made in Italy that are used on floors, walls, and countertops. To reduce operational expenses, we have enhanced body formulations and improved manufacturing efficiencies, maintenance costs, and freight strategies. We have also reduced both our administrative and selling costs with system enhancements. In Mexico, we are outperforming the market by broadening our customer base, expanding our polished and technical porcelain offering, and supporting stores that exclusively sell our brand. We continue to grow our exports to Central and South America with our leading design. In the period, we implemented price increases to recover higher natural gas, electricity and transportation costs, we anticipate our Mexican business improving from these actions. As the new Brazilian government implements policy changes the country's economy is in transition. We have recently implemented price increases to offset the dramatically higher cost of natural gas, which is regulated by the government. We are upgrading our mix with high-end porcelain in large sizes and began producing wall tile for the U.S. market, which replaces other source products. To support higher sales, we have restarted an existing production line that was idle. New investments in Brazil will expand our porcelain production by the first part of 2020. We have reviewed best practices between Eliane and our other ceramic businesses, and we are implementing improvements across all groups. The European ceramic industry has weakened with the regional economies. Competition in the market has increased and is pressuring industry pricing. We believe we have grown our market share in this environment. Our sales were driven by commercial, outdoor, and porcelain slab products, as well as higher style mid price offerings. During the period, we temporarily lowered our production rates to reduce our inventory. We are realigning the production in our European plants and reducing staffing to improve our cost, distribution, and service. We have consolidated management to increase our productivity, reengineered our formulations, and refined our maintenance processes. To reduce transportation expenses and enhance service, we have reorganized our Eastern European logistics system with new warehouses and technology. We are investing in energy saving initiatives and adding co-generation to improve cost this year. Our Russian ceramic business is gaining momentum with sales improving significantly, driven by our premium national distribution network and 365 owned and franchised stores. The strength of our brand and breadth of our offering has made us the market leader, for new residential and commercial projects we've expanded our specification organization which is the strongest in the industry. Our product mix continues to improve and we are increasing prices to recover inflation. During that period we completed our porcelain floor and wall expansion to support further growth this year and we've begun construction for additional slab production and the manufacturing of premium sanitary ware to expand our offering. For the quarter our floor in North America segment sales were down 3% as reported and 1.4% when adjusted for one less day in the period reflecting the 2018 mortgage increases and more severe weather conditions. The business improved as we moved into the second quarter supported by higher retail activity and an improving housing environment. As expected, operating income for the segment declined due to lower volume, inventory reductions, higher material costs and LBT team manufacturing variances across the segment we are taking many actions to improve our sales, cost and margins. To address changing consumer preferences, our new residential carpet introductions included more blended, multicolored collections and sophisticated patterns. Our new color Max technology which blends earth tones was voted the best carpet innovation at the National Show. As polyester products gain share we have differentiated our continuum collections with enhanced color visuals. The carpet price increases we've implemented are being partially offset by declining product mix. To ensure that each of our products in the market is priced properly, we have instituted better practices and controls. We've replaced high cost assets in our consolidating four inefficient operations which will reduce our overhead and cost structures. We are enhancing planning strategies increasing production outputs and reducing process variations to facilitate this realignment, these actions are being completed with additional improvements are being reviewed. Our commercial business improved during the quarter due to new soft and hard product launches and channel segmentation. We are increasing our product benefits with new soft service collections featuring advanced soil and stain protection, unsurpassed durability and a proprietary moisture resistant backing. Our hard surface sales increased dramatically with new product introductions with unique features for different commercial channels. We are adding sales reps to expand our specialization to increase our soft and hard service penetration in education, healthcare and hospitality channels. We have improved the performance of our soft service commercial facilities with investments in new technology and process enhancements. We're the North American leader in laminate flooring and our recent investments in advanced technology are expanding our market and upgrading our mix. Our unique waterproof technology had revitalized the laminate market and extended the use of our products in the home. We've improved the production of our premium products including those with deeply embossed surfaces, to improve our efficiencies, cost and service, we have consolidated operations in warehouses. Our sheet vinyl margins have improved due to better mix and manufacturing performance even as we discontinued the sale of non-Mohawk branded products. We are expanding our sheet vinyl distribution and introducing new products to expand the market. Our LVT continues to grow substantially and we have a complete offering under our key brands at all price points. Our Mohawk smart select and solid tech collections provide unique features with different value propositions. We've introduced a premium rigid LVT collection called Pergo Extreme which is being well accepted due to its leading style, performance and brand recognition. We will extend our high end LVT collections as the year progresses. Engineering modifications to our LVT manufacturing are being implemented and we'll substantially improve our output and costs throughout the year. Most of these changes have already been proven in our European operations and we're confident in our long-term position. For the quarter, our flooring Rest of World segment sales were up 6% as reported and up 16% on a constant basis and currency basis. Our adjusted operating income for this segment was about $95 million or 15.3% of sales up 11% on a local basis including our acquisitions. The economies in Europe, in Australia, New Zealand have been slowing, putting pressure on our revenues and margins. In this climate, we outperformed in most of our businesses. We have been increasing prices on selective products to offset inflation and currency changes. We are expanding both our residential and commercial sales organizations to enhance the distribution of our products. The segment was impacted by startup cost and under absorption of our new LVT sheet vinyl laminate and carpet tile operations. Our strategic acquisitions of the flooring leader in Australia, New Zealand a mezzanine flooring business in Europe and regional hard service distributors enhanced our market position on our first quarter results. In the laminate, we outperformed the European market with our unique technologies that make our products the preferred alternative to wood. Our new introductions are elevating the design and features of our brands at all price points. The acquisitions of our regional distributors are enhancing our market position and customer base. We have specialized European laminate plants, so they produce either luxury or volume products to improve our efficiencies and cost. In Russia, we are also introducing similar premium alternatives on our new state-of-the art equipment. During the period, our LVT manufacturing substantially improved reliability and production. We're introducing more rigid LVT collections across our brands. We're making additional equipment modifications to relieve process restrictions as throughput has increased. We will continue to drive enhancements in our processes, formulations and features throughout the year. To increase our sheet vinyl sales in Europe, we are introducing innovative products with unique features and expanding our commercial offering and sales organizations. The new Russian sheet plant has opened up capacity in Europe and we are pursuing new customers and channels. In Russia, the new plant is operating ahead of our initial plan in both volume and yields. We're expanding our customer base and over time, we will increase market share to optimize our results. Our installation results improved as last year's material shortages have been resolved and cost declined. The product category is growing significantly since our costs and selling prices have normalized. Our volumes have exceeded prior peaks and we're taking share from other installation alternatives. To extend the use of our products, we have introduced a new installation product used out of floors that complements our ceiling and wall products. Our Board businesses are operating well as a result of our prior investments. The slowing European economies are impacting the industry and pressuring our volumes and pricing. We continue to enhance our processes, reduce our costs and increase the use of recycled materials. In Belgium with government assistance, we are constructing another power plant that will convert waste wood to energy and improve our competitive position. Our new carpet tile plant in Belgium is operating well as we continue to build our specified in transactional sales. Our business continues to grow as we expand our customers, product offerings and our sales organization. The Australia, New Zealand market is under pressure as the economy and housing slow. We are raising prices to offset increased costs primarily from a weaker local currency. We are introducing new products with enhanced styling and performance to extend our leadership in the market. We are closing high cost extrusion assets and supplying yarn from our U.S. operations and other sources around the world. We're broadening our hard surface collections to expand our share of the foreign market. Leverage and U.S. capabilities we are constructing a new carpet tile line to grow our position in the commercial channel. I'll now turn the call over to Glenn, who will review our first quarter financial performance.