Jeff Lorberbaum
Analyst · JPMorgan
Thank you, Frank. Our Mohawk segment sales grew by more than 8% with both residential and commercial channels showing improvement. Operating margins were compressed by higher raw material costs and the delay of our price increase until the first quarter of 2012. A price increase of 5% to 7% is presently being implemented and will partially offset material inflation in the first quarter. We continue to lower our manufacturing cost with improved productivity and reduce our infrastructure with efficiency improvements and restructuring activities. In our Residential business, we introduced 2 brand extensions in our exclusive SmartStrand product category. SmartStrand Ultra is a unique brand for the specialty retail channel with a collection of new soft stylized products with enhanced warranty that complement their value position. We also introduced the next generation of soft carpets, with our new collection called SmartStrand Silk. No other carpet compares to SmartStrand Silk's soft feel, performance and environmental position. SmartStrand Silk is being enthusiastically received by the market and will begin shipping in the first quarter. Our EverStrand and Wear-Dated Revive polyester products grew significantly, driven by fashionable products, excellent value and industry-leading recycled content. The expansion of our polyester collections with new styles and price points are being well accepted by our customers. We're integrating our premium carpet cushion into our carpet-selling systems to enhance the mix and margins of our customers. Sales of our Mohawk hard surface products grew with engineered hardwood showing the greatest gains, particularly our domestic, exotic and distressed surfaces. We also launched a new line of luxury vinyl tile with our patented Uniclic technology for easier installation. A 2% to 6% price increase for our vinyl products is being implemented this month. Commercial sales posted strong year-over-year gains for the sixth consecutive quarter with both broadloom and carpet tile increasing. We've expanded our specifications with national accounts and have realized the strongest growth in corporate hospitality and retail channels. In our premium Belize brand, we introduced a SmartStrand collection that leverages its stain resistance and environmental benefits. Our Duracolor collection with premium features and more economical prices was also introduced. We've improved our delivery time on all our commercial products and expanded our quick ship offerings. In addition to the carpet price increase, we also raised delivery charges to offset transportation costs. We believe our prices will align with material costs when they're fully implemented in the second period, and we'll respond to future inflation as necessary. Inventory levels were increased in the fourth period in anticipation of higher material prices in the first quarter. During the quarter, we completed the second phase of our 2011 extrusion expansion to satisfy the growing demand for our SmartStrand and EverStrand products. We're increasing our carpet tile production about 35% with the majority currently operational. We implemented a new soft-surface printing technology with enhanced design capabilities and productivity to strengthen our hospitality in printed rug lines. We re-engineered our existing backing systems and consolidated our offerings to provide better performance, service and value. During the year, we deployed new technologies to increase our recycled content, supporting our commitments to sustainable manufacturing. Our Mohawk segment improved productivity yields and performance of our overall infrastructure. We completed the closure of a staple yarn mill and associate extrusion assets in a commercial carpet manufacturing facility. By improving product flow, we further reduced regional warehouse capacity and improved our costs. Dal-Tile sales grew about 10% during the quarter with increases in commercial sales still exceeding residential. Hospitality, healthcare, retail and government sectors led the growth of our Commercial business. Our residential sales continued their positive trends for the third consecutive period. Our investments in design technology, product expansion, marketing and distribution sustained the growth of our business. In the first quarter, we're anticipating price increases of 3% to 5% on certain products to cover the higher material and transportation costs. Our statements retail program is selectively adding retailers who want to be the preferred destination for ceramic and stone products. American Olean has replaced 3 distributors in smaller markets to improve our service and market position. We increased our presence in the Home Center channel with expanded offerings in both floor tile and wall tile. We're broadening our design alternatives for larger ceramic tiles at all price levels to meet the expanding demand. Our new ceramic introductions replicating wood finishes are being well-received for use in areas that require high durability or resistance to water. In Mexico, we're significantly growing our sales with the expansion of both our customer base and product offerings in anticipation of the completion of our new facility in April of this year. This facility's red body tile will complement the higher value products, which have been our primary focus. The new sales we're presently developing will be converted to red body and provide higher margins when the plant is operating efficiently. At the most recent show in Mexico, Mohawk received an award for the best ceramic tile product in the industry. Price increases of 3% to 5% are being implemented to recover increasing material energy costs in Mexico also. In both the U.S. and Mexico, we're increasing the sales of products manufactured by our Chinese JV. In China, new product introductions using our Reveal Imaging and other high-performance technologies are improving Sanfi’s styling and product mix. A new showroom concept is being introduced to enhance the effectiveness of our retailers improve -- and improve our distribution. Changes in government policies to reduce real estate inflation have caused the ceramic industry to slow. We are adjusting our cost structures, product lines and business strategies to accommodate the present environment. Recent banking policy changes to encourage economic expansion should help our industry. During the quarter, Dal-Tile reduced cost with improvements in production speeds, yield and process controls along with reductions in waste and energy. With recent investments, we're recycling a higher level of internal waste back into our processes. Sales of our Reveal Imaging continue to strengthen, and we’ve added capacity in the U.S. and Mexico to meet the demand. Our natural gas consumption per unit improved to an all-time low in 2011. Logistic improvements increased shipments from our manufacturing sites directly to our customers, and we implemented lower-cost transportation methods to minimize costs. Unilin sales grew 10% as reported and on a local basis. Operating income was reported at $21.6 million, up slightly from last year. Unilin's margins were impacted by material inflation, declining mix and the start-up of several major initiatives. Our laminate and wood flooring products continue growing in Europe, supported by the success of our new product introductions, expansion of our DIY strategy, the addition of our Australian distribution and Russian manufacturing. In Europe, we're implementing a laminate price increase of 2% to 3% in the first quarter. In the fourth quarter, U.S. wood sales grew, laminate was slightly softer, and we saw reductions in inventory by customers. In the U.S., we received additional commitments with Home Centers for both laminate and wood, which will begin shipping in the first quarter. Our new laminate introductions are addressing today's fashion trends with larger formats in both wood planks and tiles. Visually, our new introductions have more character with new rustic, antique and reclaimed looks, complemented with precise embossing to enhance their realism. Our wood products are following similar design trends using soft scraping and multiple color applications to achieve rich appearances. We're introducing more luxury vinyl tile and incorporating our patented click systems where suitable. Our U.S. solid wood facilities are being modified further to improve our productivity and lower costs. The consolidation of our wood plants in Malaysia is on track for completion in the first quarter, reducing costs and increasing capacity. Our Russian laminate plant is in the start-up phase and has begun delivering products comparable to our European production. We will increase production at the Russian facility during the first half by offering more locally produced products. We completed the acquisition of an Australian wood and laminate distributor at the end of the third period. Activities to improve processes, coordinate supplies and increase market penetration are ongoing. In the future, other product types may be distributed in Australia. Our Board business in Europe is improving our top line growth from our cyclical bottoms, and we have raised prices to recover higher material costs. However, there is significant pressure on our margins due to limited construction and continued excess industry capacity in many of our products. We're combining our 2 board sales forces to increase distribution, product penetration and efficiency. Additional strategies to increase sales, reduce the infrastructure and increase productivity are being executed. Our Insulation Board business, which initiated production about 2 years ago is exceeding our expectation and is presently being expanded. We have also purchased another site in France to manufacture insulation boards, which will be operational in the second half of 2013. Our click furniture rollout is progressing in Europe, and we have made additional investments to communicate the features to the retail consumer. We entered into our first licensing agreement for manufacturing click furniture with our patented technology, and new products have been designed to sell components to other manufacturers of furniture. Mohawk's strategy to have a healthier workforce and reduce cost for both the company and our employees is succeeding. We're improving the health of our employees and their families by providing on-site clinics, disease management and education on assessing quality care and shopping for the best value. Our Your Choice Healthplan will be fully implemented in 2013 and should further advance these trends. Training magazine recently recognized Mohawk as the fourth best organization in the country for employee-sponsored training and development programs. In the past 6 years, Mohawk is the only manufacturing company to be selected as one of the top 5 recipients of this award. Throughout this cyclical decline, we have driven significant improvements in our business strategies, organizational talent, product innovation and process enhancement. Improving consumer confidence, a positive employment outlook and lower housing inventories are cause for future optimism. In the first quarter, we anticipated additional sales growth but at a lower rate than the fourth quarter, which had easier comparisons. Presently, we're raising prices on many of our products to recover the inflation of our materials. These increases will not be fully implemented until the second quarter, reducing our first period margins. The start-up expenses on our major projects will impact our short-term results, and additional costs will decline as they ramp up. We expect continued sales growth, higher pricing and productivity improvements will impact favorably our 2012 results. With these factors, our guidance for the first quarter earnings is $0.47 to $0.57 per share, excluding any restructuring costs. The flooring industry should continue its improvement throughout 2012. We have many initiatives to strengthen our product offering, expand our geographic reach, recover raw material inflation and reduce our costs. Our financial structure is strong, and we can take advantage of new opportunities. With that, we'll be glad to take questions.