Jeffrey S. Lorberbaum - Chairman and Chief Executive Officer
Analyst · Michael Rehaut with JP Morgan
Thank you. The environment in the second quarter continued to deteriorate in all our segments but decline in demand and cost increases reduced the margin. Price increases, cost cutting and process improvements are the focal point of all our business segments. The Mohawk segment's performance is under pressure with sales declining 13%. Both the residential remodeling and new construction have deteriorated and show no short-term indication of improving. The commercial and rug products are performing better while the hard surface and the cushion products are declining more than residential. We see customers in all product categories trading down in quality as their budgets have been constrained by rising food, gas and healthcare costs. During the second quarter, we announced two carpet price increases: one in June and one in July, for a combined increase of about 10%. The increases will be implemented through the third and fourth quarters but are lagging the cost changes. Higher energy, materials and freight costs are causing dramatic cost inflation. Many of our raw materials are going up 30% to 50% from the first of the year. Polyester is increasing less than nylon and polypropylene, making it a better value for the consumer. The major focus of residential is on the retail replacement category through independent dealers, home centers and multi-family. In both the home center multi-family channels we received additional commitments which should help us in the fall. Our mid-season product launches are getting into the stores, and we've satisfied specific style and performance needs as well as filled some value positions which have been vacated. In the Mohawk wood, we've lunched the first phase of our new product direction, focused on the medium to high end with a visual with differentiated visuals. We'll begin the second phase of the introductions in the third quarter. Our commercial products continue stronger than residential but we're anticipating them slowing in the future. Our new brand strategy, our four brands in the distinct markets with different value proposition and sales focus has been executed. We are increasing our commercial carpet tile offering with new value, performance and stylized tile options. We also introduced carpet tile on our main street channel, which is not specified by project. We introduced a new hospitality product called Synthesis, which is expanding use of printed carpets from Durkan and to hotel areas historically using other product. We continue to invest in our Greenworks environmental initiatives, which have been well accepted by our customers. Mohawk flooring has many initiatives to improve productivity, material yields, quality and service. Controllable direct labor and material yields are favorable compared to last year. Many process improvements have been executed improving cost and quality. New supply chain systems are being implemented and next year we'll improve service, working capital and productivity. Reductions in our infrastructure have been made to balance costs with business condition. All new capital investments in the category are focused on cost and quality improvement. Dal-Tile sales are down 5% during the quarter and are doing well through the difficult environment. The U.S. commercial and Mexican sales growth continue to buffer the impact of the declining U.S. residential industry. Our new direct ceramic collection is providing an alternative for our large customers, who are importing ceramics in bulk today. With large commercial accounts, we are expanding the specification of our products and increasing our penetration. Most of our new product introductions are focused on the commercial end users. New product placements and home centers will improve our share in the channel in the fall. We are producing exact size rectified tile that will broaden our ceramic offering and strengthen our position. We opened three new service centers in the West where we believe we have opportunities to grow. In July, we purchased a stone center in North Carolina to expand our national presence in stone. The major factors affecting Dal-Tile's margins are rapidly rising energy and increasing freight cost, along with consumers trading down in quality. We've increased product prices and energy surcharges in the second quarter to help offset the rising costs. Given the cost changes that are occurring, it may be necessary to increase ceramic prices again in the third quarter. Manufacturing is operating well, and we're producing many products that were previously sourced externally. Many cost initiatives are being executed to improve labor productivity, control expenses, and reduce energy consumption. Freight costs are being reduced by utilizing lower cost transportation modes, increasing weight per load and more direct shipment. By the end of the year, new systems to enhance our local service centers will be tested and ready to implement across the business, to improve service levels, productivity and inventory turns in our local service centers. We are improving the use of working capital and reducing our inventories. In the third period, higher costs and lower volume are expected to continue pressure on margin. Unilin sales, as reported, were up 13% over last year and down 7% on a constant exchange rate basis, excluding the Columbia acquisition. In the last couple of years, Unilin has had extraordinary results with last year at an all time high. With indicators we've been on [ph] that we didn't believe that these results were sustainable over the long term. Sales declines were experienced in the U.S. and much of Western Europe with Russian and Eastern Europe continuing growth. Laminate sales in Europe were weakest in the UK and Spain. Our premium positioning of laminate in Europe is holding up better than the overall market. Our laminate MDF core sales and pricing are down, reflecting a slow market and additional new capacity, which has come into the European market. Our IP revenue has also fallen along with the industry's volumes. Oil based materials and energy inflation continue to increase the cost of most of our products in this category also. A 5% to 6% price increase is being implemented in the U.S. laminate business during the third quarter. The new laminate capacity in the U.S. will be operating in the third quarter and will reduce the cost of our higher end products, presently imported from Europe. In our roofing and other wood products, roofing has maintained its performance while our other wood products were down with the slowing European construction cabinet and furniture markets. Our external sales to these markets and other manufacturers were at cyclical high pricing and volume level in 2007 and are headed towards cyclical lows. In the third quarter, we anticipate continued slow demand and additional plant shutdowns in Europe, affecting overhead absorption and increasing our costs. Unilin has many initiatives to lower cost to modify processes and materials as well as reduce energy consumption. The wood business of flooring [ph] lost $5 million in the second quarter due to lower industry volume and customers reducing inventory anticipating new products being launched. Higher sales that distressed inventory were incurred, as a result of the product line repositioning we are doing in the both the Mohawk and Columbia brand. The wood flooring operations have made significant improvements in manufacturing processes and material yields, reducing labor and improving quality. We've implemented new information system and internalize outside wood purchases so far but the negative overhead absorption is increasing costs. We expect our new product strategy will improve both our wood sales and our product mix. In the third quarter, the outlook remains challenging, given the difficult business environment. Slow demand and higher materials and higher energy cost will continue to compress our margin. As a result, we are raising product prices and transportation fees on most products but continue to lag the increases in costs. We will adapt our strategy to a continuously changing environment Based on these factors, our guidance for the third quarter 2008 is $1.06 to $1.15. We have many focused initiatives underway to reduce costs, maximize working capital, improve service and bring new products to the market. We remain convinced that Mohawk will be stronger as we come out of this cycle. With that, we will be glad to take any questions. Question And Answer