Jeffrey S. Lorberbaum - Chairman and Chief Executive Officer
Analyst · Raymond James
Thank you, Frank. The first quarter was challenging for all our segments, with all showing a decline on a local basis. All of our segments have strategies to react to slowing demand and rising costs. Our Mohawk segment has continued to slow due to weak industry conditions, resulting in sales declining about 13.5% in the quarter. New residential construction is running about half of peak levels. Remodeling sales continue to slow, due to lower existing home sales and postponed customer purchases. Mohawk hard surface products and cushion sales have fallen more than carpet in this segment. We've exceeded the sales of our flat woven products. Our price increases in carpet are being implemented and should be completed by the end of the second quarter. Additional reductions in infrastructure cost and production levels were made during the period to better align with present volumes. Productivity improvements were made throughout the operations. Some high cost production lines were idled and production consolidated into other more efficient lines. New residential introductions are been shipped earlier than prior years and are concentrated on fashion and valued engineered products. Many Mohawk branded wood products are now being manufactured by Columbia, rather than sourced. A new Mohawk consumer campaign is being launched that coordinate TV, print and digital marketing, appealing to the design enthusiast with fashionable styling and superior selection. Commercial product sales are stronger than residential. We consolidated our commercial products and the four distinct brands, each with its own sales and distribution channels. Regional strategic Account Managers are in place to coordinate our products and brands across channels. Carpet tiles continue to grow and we're increasing our offerings in all our brands, including a new Wall Star [ph] value collection under our Bigelow brand. Our new Encycle tile has leading-edge technology with significant benefits that make it more durable, contains recycled contents, use less petroleum resources and has advantages economically. In addition, we're introducing a computer technology to accurately reproduce Mohawk floors in our designers' rendering to allow property owners to easily envision their projects. Raw materials and energy costs are rising and may require future pricing actions in this segment. Many initiatives to reduce energy and water consumption are being implemented in our operations. Our nylon staple sales continue to soften as products have become less competitive. In the second quarter, we're closing another staple manufacturing facility. This year, we're investing in additional film and extrusion capacity that can produce any fiber type. The first machine is beginning production and will replace older, higher cost assets. Our distribution costs have been reduced to correspond with the business levels, though some of the infrastructure will require some time to exit. Customer service levels are being maintained as we balance capacity with demand. A new supply chain system is being installed with more sophisticated methods of maximizing customer service and use of working capital. Our Dal-Tile sales in the quarter declined 4%, which we believe outperform the industry again. Strong growth in the commercial segment is offsetting some weakness in the residential market, some of the weakness in the residential market. Our sales in Mexico and Canada have continued to expand as we increase our penetration of those markets. Our distribution system is being expanded with the opening of a new service center in Michigan, and we have three to four more plans for this year. Our sales force and new introductions are focusing on the better performing commercial, multifamily and premium residential market. In the home center channel, new product placements are rolling out in the second quarter, which will increase our position. Our ceramic price increases initiated in the fourth quarter are substantially implemented. In April, we're executing selective price increases and raising energy surcharges to pass along increased cost for natural gas, fuel and currency. Cost reduction initiatives remain a priority concentrated on SG&A, freight, raw material, manufacturing efficiencies and inventory management. We're utilizing raw material sources closer to our facilities to reduce costs and have recently started a mining operation in Mexico to provide some of out materials there. To minimize distribution expenses, we're utilizing lower cost transportation modes and increasing the shipping weight per load. We've enhanced our forecasting, increased plant utilization and reduced purchases of sourced products to improve our inventory management. New manufacturing equipments are being installed, which will add new color body styling and precision sizing capabilities to our product offering. A trim line was closed in Dallas and the production was moved to Monterrey, which is more efficient. Dal-Tile's new glazed porcelain tile called Metro Leather won a Dealer's Choice Award at the national show for the best ceramic tile introduced. The Unilin segment sales were up 15% as reported in the first quarter and up 5% on a constant exchange rate. Unilin sales were down 6%, excluding our wood acquisition, on a local basis. Both the US and the European markets slowed, with growth continuing in Eastern Europe and Russia. Sales grew in our US laminate and European roofing systems, with the other products slowing compared to the prior year. Our new laminate product introductions, including a water-resistant technology in a random length, easy installation product, are beginning to reach the market. New consumer campaigns have started in Europe, and we're expanding our distribution in Eastern European and Russian markets. Our costs have increased in this segment due to plant start-up expenses, rising energy and materials, higher cost for US imports and lower overhead absorptions. Price increases are being executed in some markets to offset rising costs and currency changes. Reductions in staffing and production levels are being made to follow the industry trends. Several cost reduction programs and logistics and raw materials have already been executed. Our US flooring expansion should begin production by the end of the second quarter and were just imports of higher cost products from Europe. The wood manufacturing team continues to improve operational cost and quality as planned. Our wood production is operating at a loss, as anticipated, and experiencing lower volumes with the industry. Additional investments are being made to increase automation and enhance our capability. We're launching new distressed and antique look as well as a new patented installation system to enhance our position. During the quarter, Training Magazine recognized Mohawk as one of the nation's top 20 US companies for its internal training programs in 2007. Although seasonal improvements will benefit the second quarter, we expect to have many of the same challenges we faced during the first quarter. Weak demand and higher cost in the US and Europe will pressure our future results. We will adjust our business as changes in customer demand and costs require. Lower debt levels, reduced tax rates and beneficial exchange rates will positively affect our future result. Based on these factors, our guidance for the second quarter of 2008 is $1.36 to $1.45. In spite of a difficult flooring market, Mohawk continues to modernize manufacturing facilities, create innovative products, and launch exciting advertising and promotional campaign. We're positioned with a more dynamic and cost effective enterprise for the turnaround that always occurs. With that, we'll be glad to take questions. Question And Answer