Jack Springer
Analyst · Raymond James
Thank you, Wayne. I'd like to welcome everyone to our call. Malibu Boats had another very strong quarter. I will remind you that our third quarter a year ago was also an exceptional quarter, so this was a challenging comparison for us and we're very pleased with the results.
Net sales increased 7% and was driven by growth in both unit volume and average selling price. Both our Malibu and Axis brands performed very well in the quarter, and our new product introductions continued to create a lot of excitement with our dealers and our customers.
Our margins were also very robust in the quarter with an adjusted EBITDA margin of 20%. Of particular note, this is the highest third quarter margin in the company's history and we continue to drive profitable growth through a balanced approach to managing volume, inventory, productivity and expenses.
Our third fiscal quarter runs from January through March, and as you know, that is a boat show season. This is a time where our dealers showcase boats at their shows and ramp up for the peak retail selling season. During the boat shows and the following weeks, our dealers are busy taking orders, getting perspective new buyers into their showrooms, out on the water, and closing new sales. For anyone who wants to have their boat custom-built and on the water by the all-important Memorial holiday, they generally need to place their order by mid-April. So for us, the end of the third quarter and through the fourth quarter is a very busy period fulfilling all of the new boat orders to our dealers.
I now want to spend a few minutes on our business model, which may be different than other manufacturers. It's very important that everyone understands Malibu's business model, and I want to be clear on how this cycle works, both at Malibu and at our dealers level.
Regarding production. We plan our production before each model year begins. It is directly aligned to our annual budget. We then build our capacity levels to that production plan. What we're seeing today is in line with our productions for retail demand and maintaining adequate dealer inventory levels. Unless there is a significant shift in demand over our projections and lower than optimal field inventories existing, we hold to our plan. This is critical to generating strong margins. Maximizing our productivity and efficiency through our business model is a key reason why we attained the level of margin that we do.
Since 2011, we have lowered our hour a boat metric by 25%, and our business model related reduction is one of the key contributing factors for that. Again, the best way to do this is to plan and maintain a consistent systematic production schedule throughout the entire year. And we do this through intense data analysis and proactive projections versus reacting to demand.
Since 2010, we have maintained this model in a very disciplined way, and have steadily moved from 8 boats per day to 10 boats to 12 boats to 14 boats, and now we are finishing the current year at 15 boats being produced per day. It makes no sense and would impact our productivity that we altered our production schedule from week-to-week or even month-to-month around the retail order flow. So Malibu plans our business around the stet number of production slots each fiscal year and generally looks to maintain that schedule throughout the entire year.
Not only does this allow us to consistently achieve higher margins, it also allows us to assist our dealers and not over-inventory the channel. When a manufacturer has a business model of changing production based on periodic demand, it creates chaos, inefficiency, lower margins and a lack of inability to control the channel inventory.
At the same time, we are also constantly evaluating demand trends and looking to balance our production schedule. From time to time, we'll add another set of tooling to a particular boat or step up our total production schedule across the entire manufacturing floor. This is normally planned in advance. We executed on both of these dynamics in the past year. In early February, we added another set of tooling based on a very strong demand for our new Malibu 23 LSV boat. You might recall that the 23 LSV has sold more units at retail in history, more than any other model in the performance sports boat segment. We launched the new 33 LSV in August of 2013, and the demand since that time has been better than we expected. When it became clear that we needed an additional set of tooling to satisfy the underlying demand trends for this boat, we added that tooling and put it into place in the first quarter.
Secondly, in January of 2013, we increased our production levels across our manufacturing floor by approximately 15% and have maintained that level through today. Wayne spoke to this on our last earnings call and explained how this would impact our year-over-year productivity levels, and therefore, our gross margin rates in the second -- in the first and the second halves of the fiscal year.
Now as I stated earlier, managing production this way is critical to driving optimal margins and cash flow. We're a growth company and we believe we have tremendous growth opportunities ahead of us, but we are interested in growing profitably and balancing this growth in a way that maximizes our return on capital and shareholder value. This is the way we manage the business, and we are very disciplined in this approach.
In addition, we are focused in how we manage production to keep inventories level and the channel clean. This again helps our margins and benefits our dealers in the long run.
The win of actually shipping those boats to dealers is a function of timing and is influenced by a lot of different factors. There may be some unit timing differences quarter-to-quarter. The third and fourth quarters of this year will be no different. Timing differences between the third and fourth fiscal quarters every year are simply driven by delivery schedules. All of our boats are built pursuant to a purchase order, but when they actually ship can vary. The result that you will see in Q3 is that we shipped more boats that what we've budgeted. In Q4, you will likely to see less boats shipped versus the Q4 budget by about the same amount. Between the 2 quarters, we will be very close to the combined budget for the second half of the year, and our actual production and shipping will be equivalent to the production plan that built the adjusted budget.
Moving to our new product results. We saw a great dealer and customer response from our new products this year. And we will always look to generate that type of response each and every year by introducing new boats and features in the marketplace. In fiscal 2014, we launched 3 new boats, the Malibu WAKESETTER 23 LSV, the Axis A24 and the Axis T22. All of these boats have been very well received, and demand has been stronger than we expected on all 3. I talked a little bit about this on our last earnings call, so I don't want to spend a lot of time on them again. However, I do want to point out that the Axis T22 has been a pivotal product for many of our dealers. This boat is a 22-foot traditional bow, high-performance boat at an entry-level price. Our dealers have had a great reception to this boat and has given many of them a model to compete directly with some of their competition.
For fiscal year 2015, we will be looking to generate that same level of excitement for our products through a number of new introductions, both new product and feature introductions. While it's still a little premature to discuss the details, we are planning to launch 3 new or completely remodeled boats and a number of features and innovations that are designed to deliver never-before-seen features in our segment and further expansion of our integrated surf package across our entire line of products.
We are very excited about the new model here, and we believe that we're well positioned to further distance ourselves from the competition and continue to gain market share. I look very forward to discussing our new products in greater detail on our next earnings call.
In summary, we're very pleased with our record-setting third quarter results and the outlook for the fourth quarter and the new model year. We continue to drive profitable growth through a disciplined strategy around new product introductions, inventory management and productivity enhancements. We look forward to telling you more about our new product introductions for fiscal 2015 on our next call. We also continue to have the best dealers in the performance sports boat segment, which further propel our objectives of being profitable in growth.
I will now turn the call over to Wayne Wilson for a more detailed review of our fiscal quarter third quarter results.