Alan Haughie
Analyst · BMO Capital. Your line is open
Thanks, Brad. Well the second quarter was interesting to put it mildly. It was bookended in April by one of the largest month-over-month decreases in housing starts in a decade and in June by an even larger increase. Random Lengths' OSB prices followed a similarly erratic pattern falling by one-third from their Q1 highs in the first weeks of the quarter before recovering most of that ground by the end. Builder sentiment home sales and demand for our products falls were suddenly and dramatically, bottomed by mid-April and then rebounded sharply and have continued to climb since. I concluded my comments on last quarter's call with a discussion of LP's potential results based on a 20% drop in single-family housing, a 20% drop in SmartSide volumes and a 30% drop in OSB volumes with flat OSB prices. Under this scenario, we were confident that LP could achieve low double-digit EBITDA. Although it did not constitute guidance, this seemed a very real if conservative scenario. The actual decline in single-family housing starts of 13% was a little better than our modeled number. The demand for both SmartSide and OSB proved much stronger in fact SmartSide volumes didn't decline at all. They grew by 3% helped by a surge in demand from retailers which more than offset a decline with distributors. The OSB market turned sharply as housing starts recovered through the quarter with LP's year-over-year production down not 30% but just 16%. Note that our Peace Valley mill which was idled in the third quarter of 2019 represented roughly 16% of LP's OSB capacity in 2019. And of course our average OSB price for the quarter increased by 22%. Ultimately, net sales for the second quarter was 7% or $40 million lower than 2019 due not to softness in Siding or OSB but entirely due to our EWP segment and to the strategic exit from fiber. I'll explain both in a little more depth in a moment. So, in combination with exceptionally low-cost of production and reduced SG&A, EBITDA for the quarter came in at $97 million still double-digits, but only just. Okay, so, we've established that the second quarter was volatile. Slide seven of the presentation shows that our strategic transformation proved robust to that volatility. For the trailing 12 months ended June 30th, SmartSide strand revenue grew at 7% compared to 3% growth in single-family housing starts over the same trailing 12-month period. Furthermore, compared to the first quarter of this year, single-family housing starts were flat, but SmartSide strand revenue grew by 8% quarter-over-quarter. Combining growth efficiency and sourcing savings, the EBITDA impact of our transformation was $15 million in the second quarter and $28 million year-to-date. For the avoidance of doubt, we exclude from this measure the favorable impacts of market-driven raw material price decreases about $6 million in the quarter. So, at $96 million of transformation benefits over the last 18 months, we're still ahead of pace to achieve an EBITDA impact of $165 million by the end of 2021. Slide eight shows the summary of profit and loss accounts. While the second quarter sales fell year-over-year by 7% gross profit increased by 50% to $117 million. The result in gross margin for the quarter of 21% was eight points better than the second quarter of 2019 five points due to OSB pricing and three points due to improved product mix, operational efficiency, and cost controls. Selling, general, and administrative expenses for the quarter were $8 million lower than prior year largely due to lower support and infrastructure costs. The strategic exit from fiber to focus on SmartSide strand impacted our results in a number of ways. First, the divestiture of CanExel generated $14 million in cash and a modest gain of $2 million. As mentioned on the first quarter call, the historic results of the Siding segment have been recast to exclude CanExel. Second, we have converted our remaining five mill in Roaring River to ExpertFinish. And third, customer acceptance of our strand-based replacements for their fiber-based equivalents has exceeded our expectations. This has resulted in the decision to accelerate the conversion to strand cease our fiber production and fully dedicate Roaring River to ExpertFinish. As a result, we have written off $10 million of fiber inventory and paid $4 million of fiber assets, and incurred $2 million in severance costs. After interest and taxes, net income was $33 million more than doubled year-over-year. The resulting adjusted earnings per share was $0.43. And as a result of the share buybacks in 2019, there were 11 million fewer shares outstanding than in 2019. But even adjusting for this difference earnings per share was higher than the second quarter of 2019 by more than $0.30. Slide nine shows revenue and EBITDA by segment and slides 10 to 13 have waterfalls detailing the year-over-year changes for the second quarter and year-to-date for Siding and OSB. Second quarter sales for Siding of $220 million were $11 million lower than prior year with $7 million of continued growth in SmartSide strand offset by lower fiber sales of $18 million driven by the accelerated strategic exit from fiber. The resulting Siding segment EBITDA of $51 million for the second quarter was $6 million higher than the prior year and the EBITDA margin has increased from 19.5% in 2019 to 23.2% in 2020. The margin percentages were unaffected by the reclassification of CanExel. Lastly, the revenue for Siding includes a $5 million reserve for potential ExpertFinish returns. During the quarter, we discovered a packaging issue that caused aesthetic damage to some pieces during shipping and handling. The reserve reflects our estimate of the full cost of pending returns and replacements of the impacted inventory. We addressed the issue quickly and I'm proud of the way our Siding team is handling this. I'm even more gratified by the feedback from our customers who have shown understanding and support for our swift response. Second quarter sales for OSB of $204 million were $5 million more than prior year due to 16% lower volumes offset by 22% higher prices. OSB EBITDA of $46 million was $49 million higher than prior year, including $37 million of price increases. The remaining $12 million of increased EBITDA is largely a result of the OSB leadership team's relentless drive for operational efficiencies and cost control. Second quarter sales for EWP of $79 million, were $28 million below prior year. The decrease is attributable to three factors. First, the second quarter of 2019 was a period of transition between major distributors and saw increased volumes to build inventory, hence a difficult year-over-year comp; second, a government declaration that despite OSB manufacturing in Québec remaining essential I-Joist manufacturing was deemed not to be thus hurting our joint venture in the province; and third, demand for EWP products simply did not recover through the quarter as strongly as OSB and Siding resulting in price concessions, which brings us to cash flow on page 14. We began the quarter with $488 million in cash, including what at the time was a full draw on our $350 million revolving credit line. EBITDA of $97 million and $34 million in cash and working capital decreases less $2 million in interest payments resulted in $129 million of operating cash flow. Predictably, the lion's share of the working capital reduction came from Siding inventory of finished goods and raw materials. Capital spending was held to $15 million in line with the reduced spending plan. During the quarter, we also repaid the entire credit line of $350 million paid dividends of $17 million and generated $24 million through the sale of CanExel and made cash in the corporate-owned life insurance policy. We ended the quarter with strong liquidity of over $800 million comprising cash of $259 million, and an expanded undrawn $550 million line of credit. With respect to capital allocation, our strategy remains the same. We maintain our commitment to return to shareholders over time at least 50% of the cash generated from operations after investments necessary to sustain our assets and execute our strategy. More simply put, we'll return excess cash to shareholders once we've generated it. On the last call, we announced that we did not plan to buy back any shares in 2020, but the better 2020's cash generation gets the closer we'll get to reversing that decision, which brings us to our outlook for the third quarter and beyond. On our first quarter call, we attempted to provide some indication of our second quarter results and delay any potential liquidity concerns, given the market signals we were receiving at that time. As we've already said, once before on this call, we promised double-digit EBITDA and we delivered it. In many ways, the economy is as uncertain now as it was three months ago except this time is bullish as opposed to bearish. And perhaps the question to ask is not how bad will it get, but how long will it stay is good. So we'll communicate how we're running the business and monitoring trends and impacts. For OSB, we currently see thin inventories in the channel and no let-up in demand. All our mills are running close to flat out exceptionally idled Peace Valley. Through July, our utilization rate was above 90% with the unit cost of production comparable or better than in the second quarter. Factoring in necessary downtime for preventative maintenance, we expect to produce and sell roughly 900 million square feet of OSB in the quarter. This will be roughly 8% less than in the third quarter of 2019, largely due to the idling of Peace Valley midway through the quarter last year. I've already mentioned that, the order book for SmartSide strand is strong and all indications are that, we will post revenue growth in the high single digits for SmartSide in the third quarter, partly offset of course by lower fiber sales. Please note that, manufacturing or customer disruptions caused by COVID could still materially impact our third quarter results and we feel that it would be even more premature to offer commentary on the fourth quarter. With respect to capital spending under more normal circumstances, we might resume some of the deferred projects. But given travel restrictions and other COVID related challenges, we doubt we could spend more than $50 million in the remainder of the year compared to our current projection of $30 million. Given the extraordinary volatility of the second quarter and especially the dire early projections for COVID, the recovery in housing demand in OSB prices is remarkable. While we cannot control prices, I want to echo Brad and praise the agility and dedication of all LP employees, who worked so diligently to control costs as they produce and delivered our products. So before, we take your questions, I want to end on a word of caution. The market appears very strong. But given the volatility of the past five months, we remain cautious about the future impacts of COVID. We also need to bear in mind that several of our OSB mills are in areas with rising COVID case numbers. Though COVID is yet to cause production interruptions at our mills, and we are working diligently to prevent this we cannot preclude the possibility. That said, we'll continue to do everything in our power to manage the factors under our control with the continued safety of LP's employees customers and vendors as our highest priority. And with that, I'll hand the call over.