Richard W. Frost
Analyst · Bank of America
Thanks, Sallie. Let me just make one correction there. Capital expenditures for the year were $21.4 million, not for the quarter. As is customary, I'll begin with our safety performance. LP ended up 2011 with a total incident rate of 0.47 compared to our all-time low last year of 0.46. Industry-wide, that is another excellent result in our journey towards 0 accidents at LP. Our Lean Six Sigma program continues to drive our continuous improvement efforts at LP. For 2012, we achieved a 6.6:1 return, and this is a calculation of benefits from the improvement projects divided by the cost to support those projects. That amounted to about $17 million in cost savings in 2011. We had over 20% of our workforce participate in improvement projects last year. Capital spending. As Sallie said, we did complete the year with CapEx of about $20 million exclusive of the funds that we spent to complete the purchase of the Brazil mill. I did promise you CapEx guidance for 2012 on our last call, and so our budget for 2012 will be about $28 million or less. That's about $25 million in mostly maintenance CapEx for our plants and then about $3 million in roads in Canada. This will be our fourth year of heavily constrained capital spending as 2009 was $10 million, 2010 was $15 million and 2011, we finished up at about $20 million. Moving now to raw materials. Our 2011 versus 2010 raw material increases came in about $26 million higher year-over-year. And that's a price-to-price calculation based upon 2011 volumes. Wood amounted -- or accounted for about 20% of that increase. Waxes, binders and resins were a little over 50% of that increase. And zinc borate and paper overlay on our Siding business was another 20%. And then electricity went up almost $2 million last year. Our current expectations for 2012 raw materials cost versus 2011 are much better. Actually, we expect them to be up only about $4 million, which is much, much less would be in about half of that in resins, waxes and binders and energy, the other half of that $4 million. This, of course, could become worse if tensions in the Middle East cause oil prices to take off. Now I want to make just a few comments on each one of our major businesses, and I'll begin with OSB. Q4 2011 to Q4 2010 were basically an overlay of each other with the cost of manufacture being the difference. And that was mostly raw materials and some additional downtime in the fourth quarter. Average sales price was about the same, and the volumes sold Q4 to Q4 were about the same. During the fourth quarter, we did complete the ramp down of our Dawson Creek mill in British Columbia and we are now only running the TechShield line at Dawson, and the press is not running. During the quarter, our effective operating rate for the OSB business was 68%. And going forward, when I offer you that number in 2012, we will eliminate Dawson Creek's capacity from that calculation. So obviously, that effective operating rate will go up this year, probably about 7%, if we compare the numbers I gave you in '11 compared to '12. During the quarter, we did export a little bit over 6 million feet to Asia from North America. And for the year, we exported about 18 million feet to Asia. In Siding, we had a pretty poor quarter. Siding profits were off Q4 of 2010 by a little bit over $5 million. Over 60% of this was due to raw materials increases and production cost. The rest was a result of lower sales volume. Although our strand product volume was actually up Q4 to Q4, our fiber substrate volume was down marginally and our Canexel volume was down significantly. I think I mentioned on the last call that as the Canadian housing market did slow down in the middle part of 2011, the impact of that was that Canexel came off of allocation. And so as our Canexel customers found volume to be more readily available to them, then they continued to lean out their inventories for the rest of the year. That was quite significant, with our Canexel volume being down over 50% in Q4. The leaning out of the channel should be completed -- should have been completed by the end of the year, and we are currently experiencing our customers to begin the reordering process going forward. We are pleased with what we have experienced in orders so far in January. Year-to-year, 2010 compared to 2011, total Siding sales volume was up about 1%. The raw materials increases were up about $14 million, and the price increases that we did put in last year did not totally offset all of those increases. Along with that, the profit from OSB made in our Haywood mill was $5 million less than what was made in 2010 due to the lower OSB pricing. Moving now to engineered wood. EWP again improved in a Q4 2010 to Q4 2011 comparison. EBIT losses were 34% less on 6% less sales. The improvement came on the cost side and mostly in our LSL product made at the Houlton mill as Q4 2011 production was up over 50% against Q4 2010. Year-over-year, engineered wood lost almost $6 million less in the EBIT on a net sales increase of $11 million. And most of that progress was made by 2 things: growing our international sales by 43% with profitable volume; and better absorption of cost at our Houlton LSL plant due to volume growth of about 38% year-over-year. Sallie talked about South America. South America has finally become large enough that our accounting rules now force us to report it separately as a segment. And I must admit some personal pride in this division as I've started working on establishing a South American business for LP over 10 years ago as a project. South American sales for 2011 were $145 million versus $125 million in 2010, which is up 16%. Chile sales were $89 million and Brazil sales of $56 million. Combined EBIT was $16 million and combined adjusted EBITDA was $23 million. Both mills in Chile are currently running full, and the Brazil mill is running at about 50% of its rated capacity. Most of the Chilean production is staying in Chile, and about 20% of Brazil's volume is going to China at this time. Our largest opportunity in South America right now is to figure out how to increase the profitable volume in Brazil to utilize the additional available capacity of the Ponta Grossa mill. I'll now switch my thoughts to looking ahead. 2011 ended up being the year where single family starts were actually 9% less than in 2010 and the lowest, as Sallie said, since the statistic has been kept. Single and multifamily starts for 2011 combined started out at about 607,000 per the record keepers. I feel that we have seen the bottom in the U.S. More importantly than what I think though, the consensus of forecaster projections concurs with that. The consensus of forecasters published by the APA in January is 692,000 for 2012. That's 460,000 single family, which is up from 428,000 in 2011. And their consensus for 2013 is 896,000 combined single family and multifamily. Significant to us is that these forecasts went up from December to January, and we now have several months in a row that the forecasters have upped their projections after living through about 3.5 years, where every month of projections were lower than the month before. As I have said at the last 2 conferences that I spoke at, LP made its operating plan for 2012 based upon 625,000 starts. So we are conservative and cautious going into 2012, and we do certainly hope that we are being too conservative based upon the other forecast. January has started out pretty well for us. OSB prices have printed up some since certainly December although they did move down last week. And our Siding orders are a little ahead of our plans so far this year. So we have to wait and see how much of that is influenced by our customers' inventory replenishment after distribution drained down their inventories for the end of the year and also recognizing the impact of a very mild winter weather in December and January. Remember, this time last year, we were all fooled with a good January and then the rest of the year sputtered out. We made some assumptions last fall around the volumes and pricing for our mills that produce for the western and Asian markets in OSB. That resulted in us shutting down the Dawson Creek facility indefinitely and also reducing log inventories into our Peace Valley joint venture. So for the next 6 months, there will be very little panel to export towards Asia. Our focus for 2012 will be to continue to protect our balance sheet, our cash position and to be cautiously optimistic about the coming recovery. We will continue to limit our CapEx spending to a minimum, and our sales force will continue to pursue profitable business wins in this depressed market. A lot more indicators of housing recovery are currently going the right way, albeit slowly at this time. So with that said, I'll turn it back over to Sallie for the Q&A.