Jason Cardew
Analyst · Wells Fargo. Please go ahead with your question
Thanks Ray. Slide 10 shows vehicle production and e-exchange rates for the second quarter. During the second quarter of 2020, industry production in North America and Europe was negatively impacted by extended COVID pandemic related shutdowns. While the second quarter of 2021 industry production volumes rebounded from 2020, total production in the quarter was negatively impacted by component shortages, particularly those related semiconductors. Global vehicle production in the second quarter increased by 51% compared to 2020. On the Lear sales weighted basis, global production increased by 72%. From a currency standpoint, the U.S. Dollar weakened against our major currencies compared to last year. Slide 11 highlights Lear's growth over market in the second quarter. Total company growth over market was a strong 11 percentage points, driven primarily by favorable platform mix and new business. While our seating business benefited from customers prioritizing production of full-size truck and SUV platforms, E-system's business mix was disproportionately impacted by supply chain disruptions, particularly with some of the segments largest customers and in China. New business and E-systems in the quarter partially offset the impact of the supply chain disruptions. Growth over market in North America of 24 percentage points reflected the benefit of new business in both segments and strong production on GM's full size pickup trucks and SUVs, as well as Audi, Mercedes and Hyundai SUVs. In Europe, growth over market of 10 percentage points is driven primarily by new business, as well as strong performance in the luxury segment. Our China business lags the market by 5 percentage points due to lower volumes on our key platforms. Slide 12 highlights our financial results for the second quarter of 2021 compared to 2020. Our sales increased 95% year over year to $4.8 billion. Excluding the impact of foreign exchange, commodities and acquisitions, sales increased by 83% primarily reflecting increased production on their platforms, and the addition of new business. Our customers experienced significant production disruptions, which reduced Lear's second quarter revenue by approximately $1 billion. Core operating earnings were $233 million, compared to an adjusted operating loss of $248 million last year. The increase in earnings resulted from strong operating performance, higher volumes, favorable platform mix, and the addition of new business partially offset by higher commodity costs and premium costs related to component shortages. Adjusted earnings per share were $2.45 up from a loss of $4.14 a year ago. We generated $120 million of free cash flow in the second quarter, compared to a $611 million cash used in 2020. Slide 13 explains the second quarter year over year variance in sales and adjusted operating margins in the seating segment. Sales in the quarter were $3.6 billion, an increase of $1.9 billion or 106% from the second quarter of 2020. Excluding the impact of foreign exchange, acquisitions and commodities, sales were up 95% reflecting higher production and the benefit of new business. Core operating earnings were $262 million, up $364 million from the second quarter of 2020. Higher volume on Lear platforms, positive net operating performance, and margin the creative backlog more than offset the impact of higher commodity costs during the quarter. Seating margins were 7.3% in the quarter despite loss volume of approximately $660 million or 15% due to semiconductor supply shortages. Slide 14 explains the second quarter year over year variance in sales and adjusted operating margins in our E-systems segment. Sales in the second quarter were $1.2 billion, an increase of 67% from the second quarter 2020. Excluding the impact of foreign exchange, acquisitions, and commodities sales were up 51%, driven primarily by higher volumes and a strong backlog. Customer downtime related to the semiconductor shortages negatively impacted E-systems sales by $360 million, or 24% in the second quarter. Core operating earnings were $41 million, or 3.5% of sales, compared to adjusted operating losses of $91 million in 2020. The increase in earnings resulted primarily from higher volumes, net operating performance and margin accretive backlog. Beginning on Slide 15, I will discuss some key drivers impacting our updated 2021 financial outlook. While our financial outlook in May reflected significant customer downtime due to component shortages, the extent of the disruptions worsened considerably in the last several weeks of the second quarter, and it continued into August. We expect to see modest improvements in the production environment starting in September, with a gradual improvement continuing throughout the remainder of the year. However, the production environment remains volatile with continuing impacts from government mandated shutdowns due to COVID-19 in certain markets, and lingering effects of very low inventory levels of various components, particularly semiconductor parts. Based on the most recent customer announcements, we're lowering the midpoint of our sales outlook by $650 million, versus what we expected when we provide our earnings outlook in May. Slide 16 highlights the recent run up in steel cost, which is another factor negatively impacting our 2021 outlook. The chart shown here illustrates the trend in U.S. hot rolled steel prices as indicative of the broader impact rising steel prices are having on our operations, which is a combination of hot and cold rolled steel globally. Except for a few short duration price spikes, U.S. hot rolled steel cost has remain in the $400 to $700 per ton range for the last four years. Steel prices began to rise late last year and have continued to break records each month in 2021. Historically, the typical spike above $900 has lasted two to six months. We're now seven months into the current cycle. We were somewhat insulated from higher steel prices in the first half of 2021 due to advanced contracts, which were negotiated late last year. However, in the second half of the year, we are experiencing significant headwinds from higher steel prices. As a point of reference, steel prices are $600 to $700 per ton higher than industry experts were expecting back in May when we issued our prior financial outlook. Slide 17 summarizes the changes to our global industry production outlook which reflects ongoing production disruptions due primarily to semiconductor parts shortage. At the high end of our outlook range, we're projecting second half production to be lower than what I just was projecting by about 3% reflecting customer downtime analysis in late July and into August. The midpoint and low end of our outlook range reflect additional production downtime beyond what has been announced today. We have included more detail about our assumptions for global vehicle production volumes and currencies that form the basis of our 2021 full year outlook and Slide 25 in the Appendix section of the presentation. Slide 18 shows our revised range of sales and operating earnings outcomes for the full year. On the sales side, the range of outcomes is dependent primarily on the extent of future on announced production disruptions. While on the operating earnings side, the range is dependent on the extent of future production disruptions, customer mix, and the timing of commodity cost recoveries. Given the uncertainty in production schedules, I also want to briefly touch on what we are expecting for the third quarter. At the midpoint of our outlook range, we're expecting sales to be less than $4.7 billion, reflecting chip related production disruptions impacting many of our higher content platforms as well as normal seasonal downtime in Europe. Our core operating earnings the midpoint of our outlook is $150 million, which reflects the impact of higher commodity costs and unfavorable platform mix. We expect the third quarter to be the low point for revenue and core operating earnings reflecting the impact of production disruptions and higher commodity costs. Slide 19 compares our updated outlook to our higher outlook for sales and core operating earnings. We're forecasting sales in the range of $19.7 billion to $20.5 billion and operating income in the range of $920 million to $1.11 billion. Our 2021 outlook for core operating earnings at the midpoint is down $210 million to $1.015 billion, reflecting lower volumes and higher net commodity costs. The economic recovery as well as supply chain shortages has driven higher commodity costs across the board, including for steel, from chemicals and resins. Transportation costs have also been impacted. The impact of higher commodity costs will be partially offset by continued strong operating performance in both business segments. The total company year over year impact of higher commodity costs is forecasted to be approximately $175 million. We continue to work with our customers and suppliers to mitigate the impact of the higher steel and other commodity costs through commercial negotiations, leveraging our scale, VAB and other electrification changes in alternative sourcing. Our detailed 2021 financial outlook is shown on Slide 26 in the Appendix. Slide 20 summarizes the key factors that will impact Lear's longer term financial outlook. Despite the near-term supply driven challenges, we're very optimistic about the next few years. Global industry demand remained strong and when coupled with record low inventory levels, we expect production rates will grow significantly over the next several years. We also anticipate the commodity costs to moderate over time as supply and demand imbalances are addressed. COVID premiums should also diminish as we enter 2022, despite the recent uptick to the Delta variant, as more of the global population gets vaccinated. The increased penetration of electric vehicles where we are seeing the premium names at the forefront will provide additional opportunities in seating where we are the luxury market leader. Our E-systems business is also positioned to benefit from higher content related to electrification and the proliferation of other safety and comfort features. Looking at the items Lear can control are strong backlog and focus on vertical integration has allowed us to generate strong cash flow and margins despite the recent challenges. We have plans in place to enhance margins in both segments through increased vertical integration, development of new innovative products and continuing to separate ourselves as leader in operational excellence through increased investment in our manufacturing facilities. In addition, we have plans to make inorganic investments in both business segments which will provide additional opportunities to drive incremental growth and higher margins. Now, please turn to Slide 21, where I will briefly talk about our balance sheet and liquidity. Our strong balance sheet and free cash flow generation support investments in innovation and growth and positions Lear to quickly execute bolt-on acquisitions to increase our vertical integration capabilities in both businesses and execute our long-term growth strategy. At the same time, we remain fully committed to returning excess cash to shareholders via dividends and share repurchases. Now I'll turn it back to Ray for some closing thoughts.