Leroy Ball
Analyst · North Capital Research
Thanks, Walt. Looking at the consolidated results, sales for the second quarter increased by 10%, $36.8 million to $411.3 million, compared to the prior year quarter price increases in both Carbon Materials and Chemicals and Railroad and Utility Products and Services drove sales increases in both business compared to prior year and offset volume declines in the North America Railroad business and the negative effect of foreign currency translation.
Second quarter adjusted EBITDA was $49.2 million, the $4.4 million higher than 2011 second quarter adjusted EBITDA of $44.8 million. And adjusted EBITDA margins of 12% were consistent with the second quarter of 2011 after restating for discontinued operations for both periods. While we have seen some softening in demand in Europe and Australia, we continue to achieve price increases for the majority of our products in most regions of the world.
In the second quarter, a refund of approximately $3.6 million resulting from the signings of supplier audit and material transport weight, almost entirely offset a $3.1 million increase in our allowance for doubtful accounts due to a customer collection issue in Europe, combined with $0.8 million of cost related to the fixed [tax structure] in resulting still in Australia that occurred in the first quarter of 2012.
We still expect to see significant margin improvement over 2011 but our expectation at this point is probably to be closer to the low end of the previously communicated range of 100 to 140 basis points increase compared to our as disclosed full year 2011 EBITDA margin of 9.6%.
Adjusted net income and adjusted earnings per share for the second quarter of 2012 were $22.1 million and $1.5 per share, compared to $20.3 million and $0.98 per share for the second quarter of 2011. Including the special charge of $0.8 million that I’ll talk about in a moment, our tax expense as a percent of pre-tax earnings for the quarter was approximately 36%, which is higher than our previously disclosed guidance of 33%.
As a reminder in 2011, we undertook a project to restructure our European operation by centralizing our sales, supply chain and operations management in the Netherlands. By product of that restructuring was an expected ongoing reduction in our consolidated European effective tax rate, which in turn had to reduce our corporate consolidated effective tax rate to the previously mentioned 33%.
That project was completed successfully at the end of last year and we are in fact enjoying the lower effective tax rate in addition to the various business benefits that we’re expecting when the project was initiated.
The issue is that since our forecast for 2012 European earnings has declined the benefit we are receiving from the lower European tax rate is having less of an impact on our corporate consolidated tax rate.
That change in the expected geographic mix of earnings for the year, had an approximate 300 basis point negative impact on our rate for the quarter, which will equate to the negative EPS impact approximately $0.05 a share on our second quarter result.
For the year that negative impact is expected to be approximately 150 to 200 basis points and should result in a full year effective tax rate, excluding the 3 items and special charges of approximately 34% to 35%.
With regards to special charges recorded during the period, it also related to the European restructuring projects and caused by some additional tax planning work completed during the second quarter, which caused us to change our estimate of the non-recurring potential tax liabilities associated with that project.
The $0.8 million is an addition to the $3.5 million of income tax expense also related to that project that we recorded and classified with special charges in fourth quarter of 2011.
To be clear, despite the increase in non-recurring potential tax liability and the lower realized benefit as a result of the year for operating performance to date, we still view the project as a success as we expect it will net approximately $1.3 million in tax benefit in just this year alone, plus provide an annual ongoing benefit of at least that amount with the potential to go even higher as Europe recovers and becomes more profitable.
Looking at Carbon Materials and Chemicals, second quarter sales increased 12% or $29.6 million to $266.7 million compared to the prior year quarter. The increase consisted of $10.5 million increase from volumes due mainly to higher sales of carbon pitch, carbon black feedstock and phthalic anhydride, and a $29.6 million increase from pricing that was driven by pitch, carbon black feedstock and phthalic anhydride, on translation for the quarter reduced sales by 4% or $10.4 million.
In the second quarter, we saw positive growth year-over-year in 3 main components of our Carbon Materials and Chemicals business. Pitch accounted for 6% or $15 million increase in sales over the prior year quarter, as higher sales volumes out of China and overall higher selling prices offset lower sales volumes from North America, Europe and Australia.
Sales of distillates which include third-party creosote sales and carbon back feedstock increased 9% or $21 million due to higher volumes and prices for carbon black feedstock compared to the prior year quarter.
Part of the volume increase was due to our Australian operations selling carbon black feedstock to outside customers instead of selling to our own carbon black plant which closed during the fourth quarter of 2011. The third main component, coal tar chemicals increased by 1% or $3 million of higher phthalic anhydride volumes and prices more than offset lower prices for naphthalene compared to the prior year quarter.
Carbon Materials and Chemicals adjusted operating profit for the quarter of $26.2 million represented a slight increase from $25.7 million in the second quarter of 2011, which equates the operating profit margins of 9.8% and 10.8%, respectively.
Operating margins declined as higher raw material costs in North America and Europe and higher plant costs in all regions more than offset improve volumes and pricing for pitch, carbon black feedstock and phthalic anhydride. Geographic mix also accounted for approximately 30 basis points of the 100 basis point margin decline.
Sales of Railroad and Utility Products and Services increased $7.2 million, or 5% to $144.6 million in the second quarter compared to the second quarter of 2011. The increase was the result of a 10% to $14.1 million increase in prices driven in part by higher volumes of creosote-borate treated crossties, partially offset by a reduction of 4% or $6.1 million from lower sales volume for railroad crossties, due in part to lower volumes commitments and new contracts.
Adjusted operating profit for the quarter increased to $16.1 million from $12.8 million in the prior year quarter, with adjusted operating margins at 11.1%, compared to 9.3% in the prior year quarter. Higher prices for our railroad products in the second quarter of 2012, highlights the continued strength of the railroad business and we expect this business to remain strong for the second half of the year.
In June, we see these treating activities at our Grenada, Mississippi wood treatment plant and have since been in the process of preparing a foreclosure. Majorities of plant treatments services were through utility poles, having transferred to other Koppers facilities where we will be able to utilize that excess capacity. The expected closure costs of $4 million, $1.4 million of that cost was accrued at the end of 2011, while $500,000 of closure cost were incurred in the second quarter of this year.
Since we were able to stop operations for month and a half ahead of our originals target date of July 31st, most of the remaining closure costs will now be incurred in 2012. As for the benefit that I mentioned on our last call, the Grenada has been a break-even to a slight loss over the past couple of years, and a real benefit of closing the plant with increase in utilization rates than other facilities. At the time, we weren’t comfortable enough with our savings estimates to disclose or discuss the magnitude.
Now that we are close to 2 full months into this change, I feel confident enough in saying that we expect to see pre-tax benefit between $1.5 million to $2 million over the second half of this year as a result of those closures and full year benefits of between $4 million and $5 million beginning in 2013.
Second quarter, we also reported an impairment charge of $0.6 million related to our co-generation plant in Muncy, Pennsylvania which is part of our Railroad business. The impairment was due mainly to difficulties in obtaining treated wood waste and fuel cost effective prices, relative to the power rates we were able to receive from the local utility for selling electricity expense.
Looking at cash flow and liquidity, cash provided by operations for the first half of 2012 amounted to $3.4 million compared to cash provided by operations of $25.8 million for the first half of 2011, with the difference due mainly to increases in trade receivables and inventories.
Receivables increased -- due mainly to increased exports sales in Europe and China, and inventories increased due in part to a change in the mix of crosstie sales, with a higher proportion of ties being targeted to commercial customers.
While, we sell the entry to crossties to most of our platforms customers shortly after they are procured, crosstie for commercial customers have carried at Koppers inventory until they are [indiscernible].
Our debt net of cash on hand at June 30, 2012 increased to $264 million from $248 million at December 31, 2011, primarily as a result of higher working capital. Our net debt-to-adjusted EBITDA ratio at June 30th was at 1.6 times, compared to 1.7 times at December 31st. As of June 30th, we had $5 million borrowed on our revolver and we had a total estimated liquidity in excess of $300 million.
This was a part of my commentary where I usually remind everyone of the seasonality of our business. While that of course is still true in the second half of this year, we expect there to be less separation between the third and fourth quarter than what we have seen in the past.
While we see things currently, the third quarter is expected to -- to come in comfortably between 2010 and 2011 third quarter as reported adjusted EPS of $0.75 and $1.08. While the fourth quarter is expected to finish significantly higher than 2010 and 2011 fourth quarter as reported adjusted EPS of $0.38 and $0.37.
Walt will discuss some of the reasons behind this in his closing summary. At this time, I’ll turn it back to Walt.