Chris Ryan
Analyst · Stifel. Your question, please
Thanks, Pat. Our Net-Zero 1 project is coming along really well. We're on track with site development, engineering and all the commercial contracts for our Lake Preston site to be operational in 2025. We're excited to receive the conditional use permits a few months ago for both the Net-Zero 1 plant, as well as the wind turbines that will power the Net-Zero 1 plant. Those conditional use permits are a critical green light that we needed to move forward at the site. Together with the land agreements that our wind partner has in place with the local landowners, the wind part of the project is moving towards the execution phase. At this site, we're on track to break around this year. We have the land option agreement that we executed in 2020 and we expect to finalize the land purchase soon. All the necessary permits are on track and our engineering is finalizing site layout and foundation requirements needed to start moving dirt this year. Speaking of engineering, I want to take a minute to highlight the very experienced and capable engineering team we have for our Net-Zero projects. I can't think of a core group of more experienced engineers at designing, scaling up and commercially operating such a diverse set of bio-based processes. Each of our leaders has 20 to 40 years experience in engineering and operating bio-based chemical and fuel processes that are running successfully today. The team has a track record of commercially successful renewable resource based processes. Add to that, the experience of our development and engineering partners, most of whom we've not yet disclosed. This gives me comfort knowing that we have the capability of designing and building what we believe to be the most efficient, most carbon processes with low operating risk. All of that experience is being put to use in finding ways to minimize energy required to produce these zero carbon products using proven unit operations across the manufacturing chain. I'd like to highlight a couple of our key partners we're working with on the process engineering. In our production process, we have two basic steps. First, we make alcohols by fermentation, think of beer brewing. Then we convert those alcohols into hydrocarbons, such as sustainable aviation fuel. We have key engineering partners for each of those production steps. On the fermentation plant, the Gevo engineering team, is working with Fluid Quip Technologies to design the most efficient and flexible low-carbon process that we can. Fluid Quip has years of experience engineering ethanol plants in the U.S. and outside the U.S. Plus some of the key people at Fluid Quip have spent their careers on converting ag commodities to various products using a variety of processes. And that's great as we evaluate various options for how we should build our net-zero plants. On the alcohol the hydrocarbon plants, we're working with Axens, who is bringing their commercially proven alcohol to hydrocarbon process. Axens with its 2,500 employees has been licensing this sort of process for 25 years into the petrochemical and refining industries across more than a 100 operations. For the alcohol, the hydrocarbon process, they are giving us an end-to-end process guarantee, backed by service, support and constant remote monitoring. We've been working with Axens now for nearly 18 months around engineering and catalyst selection. They are very capable organization and their engineering deliverables are really well done, which makes for an easy handoff to an EPC for execution. As we work with Axens and our other partners to finalize the net-zero design, we've accumulated a lot of know-how in intellectual property. Much of this is related to removing fossil energy from the manufacturing process by: first, reducing energy requirements for the process; second, self-generating renewable energy at the site; and third, integrating everything to minimize the carbon footprint and achieve net-zero. Our intellectual property is around how all the pieces are integrated and how the system works in concert to produce products, using a low amount of fossil energy. The novelty of the design goes beyond the core manufacturing process and includes designing the wind energy, the green hydrogen production and the wastewater treatment plant. For example, we're designing the green hydrogen process to work in concert with the wind turbines to utilize excess renewable electricity on high wind days. Also the biogas we generate on site for the thermal energy will be able to be throttled with process energy needs. Doing these things allows us to minimize fossil energy use and achieve a low carbon footprint. And because we have a very experienced team between us and our partners, we know how to design these processes with minimal risk because we've experienced many different bio-based processes and we have lived through things that run smoothly and those that don't. So we know how to design for low risk operability. We also know how to plan in an inflationary environment and have considered that in our plans. So we have engineering on track and expect to break ground at Lake Preston later this year. We'll also start purchasing long-lead equipment to maintain a schedule that has us beginning operations in 2025. We expect to execute commercial agreements for the wind energy, the green hydrogen production and the wastewater treatment this year with companies who are experts at those things, which allows us to leverage their teams. We're also currently running a process to select the EPC for the execution phase of this project. I've been talking about Net-Zero 1 in progress there, but it's important to keep in mind that we're not just designed for Net-Zero 1, but for future net-zero plants. So we make this as much a cookie cutter process as we can. That includes modularizing wherever it makes sense. Of course, we expect future net-zero plants to be even bigger than Net-Zero 1. So the process design is taken that into account as well. When it comes to the cost of the Lake Preston project, we expect the capital cost to be in line with what we projected last year, but we anticipate we'll be making much more product than we expected last year, about a third more, due to improvements in our design over last year. Now I'll turn the call over to Lynn Smull to review the financial results. Lynn?