Mark Widmar
Analyst · Baird. Your line is open
Thank you, Adrianna. Good afternoon and thank you for joining us today. I would like to begin by briefly discussing our EPS result for Q1. As we emphasized on our February earnings call, we expected that the combination of lower quarterly Series 6 sales and the higher Series 6 cost per watt relative to the full year average, as well as the timing of both ramp and startup charges, and the timing of project development sales would have the most acute impact to earnings in the first quarter. Our EPS results for the quarter was in part driven by these factors. However, the first quarter was also adversely impacted by some unanticipated non-Series 6 related costs. Alex will go into more detail, but one key area where we have seen significant recent challenges has been containing costs in our EPC business. These challenges include factors both external and internal to First Solar. Externally a higher-than-expected construction labor market and certain equipment supply issues produced a drag on profitability at several of our systems projects. We also encountered certain weather delays for which relief was not available under the EPC contract, which in turn put pressure on required milestones and other completion dates and correspondingly increased costs. From an internal perspective, our recent record of project cost management including subcontractor and vendor cost management failed to meet our expectations. Our EPC capability delivers strategic value to the company, but following a recent evaluation of these issues, we determined that restructuring of the EPC organization was prudent given these issues. Accordingly, we have installed new leadership of the EPC organization, merging our energy systems function with the engineering procurement and construction group. In addition, we are reviewing certain supplier and subcontractor arrangements and potential remedies with a view to addressing certain of these costs. Turning briefly to the market. Catalysts driving increased PV penetration continued to point to a strong global demand in 2019 and momentum building thereafter. For example in the U.S., there's a growing impetus to de-carbonize electricity. In the past months Washington state joined California, New Mexico, Hawaii, Puerto Rico and Washington D.C. in an active legislation that mandates 100% clean electricity standard. Additionally, over a dozen other states have here put in place non-binding goals have introduced or are planning to introduce legislation with varying levels of clean energy commitments, or are committing to studying clean alternatives to their power generation portfolios. Corporate buyers are also increasingly looking for ways to de-carbonize their electricity. This is reflected in the fast-changing PPA landscape in the United States, which has seen an evolution in buyer types and transaction structures. We see a significant rise in corporate and commercial industrial PPA structures, with large technology companies dominating the market, but with growing interest from other sectors, such as health care, finance and even oil and gas. As part of our focus to accelerate growth in this segment, First Solar has joined the Board of the Renewable Energy Buyers Alliance, which has committed to establishing a clear path to its members to procure zero carbon electricity. This alliance's goal is to catalyze 60 gigawatts of new renewable energy for its members by 2025. Internationally, Europe has continued on its growth trajectory with 2019 potentially being a record year for PV installations. Initially, this year First Solar celebrates 15 years in Europe, with approximately 5 gigawatts of installed capacity across the region. This year, we expect European growth to be largely powered by the resurgence of the utility scale market in Spain, driven by economics and favorable policy. Spain is expected to add significant new capacity over the next several years. Additionally, France continues to procure utility-scale solar as part of its grid program. Globally all indicators point to growth underpinned by a combination of competitive economics of solar and a desire to de-carbonize electricity grids. Starting on slide 4. I'll provide an update on our Series 6 capacity rollout. As a reminder, we began production of our first Series 6 factory in April of 2018. Since then, we started production at three additional factories. Reflecting over this relatively short period of approximately one year and the significant progress we have made, we are pleased with where we are at Series 6 in terms of schedule, performance and cost. Since the February earnings call, we have seen significant operational improvements across our Series 6 factory. When comparing the performance of the month of February, which includes the first full month of our production of our second Vietnam factory to the performance of the month of April, meaningful improvements can be seen, despite certain planned downtime during the period. Megawatts produced per day is up 34%. Capacity utilization has increased 21 percentage points. Adjusted for planned downtime the April fleet capacity utilization was 90%. We expect higher-than-normal planned downtime to continue over the next couple of quarters as we continue to operationalize the full entitlement of our factories. Production yield is up two percentage points to approximately 90%. The average watt per module has increased slightly more than one bin or six watts. And finally, the percentage point of modules with anti-reflective coating has increased by 15 percentage points. And another noteworthy highlight relative to our Series 6 production expansion is the success we have experienced ramping our second Vietnam factory. The ramp has been accelerated relative to previous factories by applying accumulated learnings, including starting production with an improved module training tool. This benefit can be seen when comparing the initial three months of production of our most recent Vietnam factory to our first Series 6 factory in Ohio. Capacity utilization is 33 percentage points higher. Production yield is 32 percentage points higher. Average watts are up 19 watts or essentially four bins. And the arc penetration is 48 percentage points higher, leading to an equivalent watts produced being 125% higher. The progress we have made ramping our factories has been a key contributor in enabling us to achieve our first quarter Series 6 cost per watt objective. While this is a significant accomplishment, there is a tremendous amount of work still in front of us to achieve our cost per watt roadmap for the year. As we noted in our February earnings call, our expected Series 6 cost per watt will drop approximately 30% from Q1 to Q4. These significant accomplishments can be credited to the outstanding work of our engineering and manufacturing associates. Construction is continuing in our second Series 6 factory in Ohio. As announced previously, we expect to start production in early 2020 and construction is thus far on track to our schedule with the first tools scheduled to be installed by the end of Q2. Once completed, we will have five factories with an aggregate annual Series 6 capacity of 5.4 gigawatts, an impressive accomplishment since announcing the transition to Series 6 in November of 2016. We continue to be encouraged by the progress we have made over the last year. As noted previously, we planned portfolio production of between 5.2 gigawatts and 5.5 gigawatts. As a reminder, this targeted production includes approximately two gigawatts of Series 4 modules. In order to meet these production commitments, we continue to roll out two upgrades and optimize the production line throughput across the various sites. This is a dynamic process that continues to incorporate learnings from each of the factories, we have ramped and is moving according to schedule. Turning to slide 5. I'll next discuss our bookings activity since the last earnings call. In total, our net bookings since the last earnings call were 1.1 gigawatts. After accounting for shipments of approximately 900 megawatts during the first quarter, our expected future shipments are 12.2 gigawatts. Our most recent bookings are across multiple customers and include a limited volume of Series 4 for delivery at the end of 2019. The remaining Series 6 deliveries are split evenly between 2020 and 2021. In terms of geography, approximately 900 megawatts of the 1.1 gigawatts is for delivery to the United States with the remaining 200 megawatts flexible across the U.S. and certain international markets. With these recent bookings we have now added 2.3 gigawatts to the backlog since the beginning of the year. We are pleased with this momentum to-date and have increased confidence in exceeding our targeted 1:1 book-to-ship ratio in 2019. As we mentioned on our last earnings call, we are largely sold out through the end of 2020. With the current bookings now 50% of the anticipated Q1 2021 supply has been booked. As a reminder, given the timeframe for which we now have available product, we may see future bookings in 2019 to be weighted towards the back end of the year. Slide 6 provides an updated view on our mid to late-stage bookings opportunity, which now totals 6.6 gigawatts DC, a decrease of approximately 0.7 gigawatts from the prior quarter. However, when factoring in the bookings for the quarter approximately 0.3 of which were booked or were included in the opportunities in the prior quarter our mid to late-stage pipeline declined by 0.4 gigawatts DC. As a reminder, our mid to late-stage pipeline is reflective of those opportunities we feel could book within the next 12 months and is a subset of a much larger pipeline of opportunities, which totals approximately 12 gigawatts. This includes approximately two gigawatts of opportunities in 2019 and 2020, which will provide demand resiliency to our near-term production, while the remaining approximately 10 gigawatts of demand would be for module deliveries in 2021 and beyond. In terms of geographical breakdown of the mid to late-stage pipeline. North America remains the region with the largest number of opportunities at 3.9 gigawatts DC. Europe represents approximately 2 gigawatts driven largely by resurgent markets in France and Spain with the remainder being across the Asia Pacific region. In terms of segment mix. Our mid to late-stage pipeline includes approximately 900 megawatts of systems opportunities across the U.S. and Japan with the remainder being module-only sales. I'll now turn the call over to Alex to provide more detail on our first quarter financial results and discuss updated guidance for 2019.