Mark Widmar
Analyst · Roth Capital Partners. Your line is open
Thanks, Steve. Good afternoon and thank you for joining us today. I would like to start by briefly discussing our EPS results for 2018. EPS of $1.36 came in slightly below the low-end of the guidance range we provided at the time of our Q3 earnings call. While Alex will provide a more comprehensive overview, I wanted to highlight two items that had a material impact on the quarter. Firstly, late in the year we incurred increased EPC costs in order to meet deadlines for certain U.S. projects. Inclement weather and the late shipments of materials to sites adversely impacted plant construction and project commissioning schedule. The potential of project completion delay was particularly acute at one of our projects in California. To ensure the project capital structure proceeded as plan, we incurred significant acceleration cost to meet key schedule milestones. While the project owner shared in a portion of these costs, acceleration cost impacted Q4 results by more than $10 million. Maintaining the strong relationship was a key priority and therefore we made an investment in our partnership and long-term relationship with this customer. Secondly, in Q4, we continue to make good progress with our Series 6 factory construction start-up and ramp. As a result, we started production at our second Vietnam factory in the first week of this year three months ahead of our original plan and 45 days ahead of our latest expectation. The continued factory ramp across all sites combined with the earlier-than planned start-up of our second Vietnam factory put pressure on our supply chain to support the accelerated schedule. To maintain continuous operations across the entire fleet, we decided to airfreight certain raw materials to our factory, which adversely impacted the fourth quarter by more than $10 million. Accelerating the Vietnam start date helps to provide resiliency to our 2019 Series 6 production plan. The production could lead to additional revenue, but more importantly, it creates optionality for downtime investment to increase throughput via tool upgrades or production buffers or to run engineering test articles to increase module efficiency. Turning to Slide 4, I’ll provide additional comments on 2018. Despite the year where the solar market faced excess capacity and pressure on module pricing, primarily as a result of policy changes in China we are able to make steady progress and strengthen First Solar’s competitive position. In 2018, we added to our contracted pipeline with strong net bookings of 5.6 gigawatts DC, a greater-than 2 to 1 book-to-ship ratio which provides improved future visibility as we grow our Series 6 production over the coming years. Systems projects were a significant portion of these bookings and we signed 1.3 gigawatt DC of new PPAs last year. In addition, we added EPC scope to 500 megawatts of previously booked module sales, which combined with our development bookings positions us to meet or exceed our targeted 1 gigawatt per year systems business. Our 2018 bookings were also highlighted the strong demand for utility-scale solar from C&I customers. Approximately 500 megawatts of our total 1.3 gigawatts of development project bookings where PPA signed with the utilities were corporate customers are the intended consumers of the energy to be generated by these projects. Additionally, this trend has continued into 2019 with our recent booking of a nearly 150 megawatts PPA with a corporate customer. We expect corporate demand for solar projects to continue to grow in coming years and we believe that our strong reputation and ability to offer turnkey solutions will position us to compete effectively for future opportunities. International wins were a meaningful portion of our 2018 bookings with more than 700 megawatts booked primarily in Europe. While strong domestic demand for our Series 6 product has limited our ability to support international market opportunities, we expect international bookings to grow as we continue to invest in our regional sales team and add planned Series 6 capacity. 2018 was a record year for O&M bookings as we added nearly 3.5 gigawatts of new business bringing our total O&M fleet under contract to over 11 gigawatts at the end of the year. We remain encouraged by the opportunities to continue growing O&M and to leverage the fixed cost associated with this business. From a manufacturing perspective, we made progress starting and ramping Series 6 capacity over the course of 2018. During the year, we started production at three Series 6 factories which collectively manufactured a combined 0.7 gigawatt DC of modules. The production runrate at these factories at the end of 2018 was over 2 gigawatts which is a significant achievement considering initial production did not begin until April. Construction of our four Series 6 factory was completed in late 2018 and recently started production. Lastly, our fifth factory is under construction and progressing according to plan with an anticipated start of production in January 2020. To concurrently manage all the activities related to the construction, start-up and ramp of the five different factories with a major undertaking that positions us to meet our strong demand for Series 6 in 2019. Also note is in the late 2018, we reached the 20 gigawatt shipment milestone. This reflects cumulative shipments since the founding of First Solar and highlights the extensive deployment of our cad-tel technology worldwide. Overall, our operational and financial results in 2018 have created a solid platform as we move into 2019. Turning to Slide 5. I’ll next discuss our most recent bookings in greater detail. In total, our net bookings since the prior earnings call in late October were 1.6 gigawatts including 1.3 gigawatts which were booked since the beginning of January. After accounting for shipments of approximately 900 megawatts during the fourth quarter, our future expected shipments which now extends into 2023 are 12.1 gigawatts. Our most recent bookings include two PPAs that were signed totally more than 300 megawatts DC. The first of these PPAs was signed with MCE for the expansion of the Little Bear project in California. The second PPA was signed with a major utility customer in the Western United States, and the project will support a collaboration between the utility and its corporate buyers to meet the renewable energy objectives. Included in our new module bookings is a greater-than 1 gigawatt agreement with a major customer in the United States for shipments in 2021 and beyond timeframe. This booking highlights the continued strong demand for Series 6 in the United States, particularly as certain customers look for opportunities to safe harbor modules to preserve the higher ITC. While we are pleased with our 2018 bookings of 5.6 gigawatts and the greater-than 2 to 1 book-to-ship ratio, it’s important to put our 2019 bookings expectations into perspective. Relative to our module competitors, we are in extremely favorable position essentially being filled out over the next eight quarters. Generally, our customers, particularly in the international markets do not contract for module supply multiple years in advance, given the project development cycle and the time horizon in which they have project certainty. While we are encouraged by our bookings year-to-date, and target a 1 to 1 book-to-ship ratio in 2019, our bookings maybe more back-end loaded given our available supply is in the 2021 and beyond period. On the O&M side, as we highlighted earlier, in 2018, we added nearly 3.5 gigawatts of new projects, a high percentage of these bookings was attributed to third-party wins defined as projects where we are not the developer, but in which many cases include our module technology. Third-party O&M not only expands our addressable market, but also helps to create economies of scale for our O&M business. Some of the reasons for our continuing success in winning third-party business are highlighted by an example of how we are able to leverage our O&M expertise to address the customers’ need in a way our competition was not able. In 2018, we were approached by a customer seeking help with two large utility-scale solar power plants in its portfolio that were under contracts with a competing O&M provider and were underperforming. These projects utilized our competing module technology and were not constructed by First Solar EPC. Based on the customer’s experience with our O&M services, they asked us to investigate cause of the underperformance. By leveraging our industry-leading expertise, as our O&M team we identified the root cause of the underperformance and created a detailed action plan to improve performance. The recommended corrective actions are expected to improve the annual energy output of the combined plant by approximately 3%, which translates into more than $1 million of annual revenue to the owner. As we continue to leverage our significant O&M experience to meet customer needs, we expect that third-party wins will continue to be a key part of our growing O&M fleet. Slide 6. And I’ll provide an updated view of our mid to late-stage bookings opportunity which now totaled 7.3 gigawatts DC, a decrease of approximately 500 megawatts from the prior quarter primarily as a result of our strong recent bookings. However, when factoring in the bookings for the quarter, 1.4 gigawatts of which were included as opportunities in the prior quarter, our mid to late-stage pipeline actually grew by approximately 900 megawatts DC. North America remains the region with the largest number of opportunities at 5.5 gigawatts DC. However, Europe has shown a meaningful increase since the prior quarter driven by resurge in markets in France and Spain. Opportunities in Asia-Pac region have remained relatively stable. Even with the more than 300 megawatts of recent systems bookings, our potential systems opportunities remains strong at 1.8 gigawatts DC. These potential systems bookings are comprised of projects in the U.S. and over 300 megawatts in Japan. Continuing on to Slide 7, I’ll next provide an update on our Series 6 capacity rollout. The most notable achievement to highlight since our prior earnings call is the start of Series 6 production at our second Vietnam factory, our fourth Series 6 factory in total. As mentioned previously, production commenced in early January, several weeks ahead of our target start date. Similar to our first Vietnam factory, the initial ramp has been accelerated relative to the previous facility by applying the cumulative learnings which including starting production with an improved module framing tool. Construction is continuing at our second Series 6 factory in Ohio. As announced previously, we expect to start production in early 2020 and construction is on track to our schedule. Once completed, we will have five factories with annual Series 6 capacity of 5.6 gigawatts, an impressive accomplishment since announcing the transition to Series 6 in November of 2016. Since the third quarter earnings call, we have seen steady improvement in our Series 6 throughput and wattage across our entire fleet. When comparing February’s month-to-date performance to the month of October, you can see the significant improvements made. Note, our second Vietnam factory is excluded from this comparison as it was not operational in the base comparison period. Megawatts produced per day is up 65%. Capacity utilization has increased 30 percentage points. The production yield is up 7 percentage points. And finally, the average watt per module has increased 2 amps or 10 watts. Since October, the percentage of modules with anti-reflective coating has increased 33 points. These significant accomplishments can be credited to the outstanding work of our engineering and manufacturing associates. We are encouraged by the meaningful progress we have made over the last months of 2018 and how we started 2019. We continue to plan for full year production of between 5.2 and 5.5 gigawatts. As a reminder, this target production includes approximately 2 gigawatts of Series 4 module. In order to meet these production commitments, we continue to rollout tool upgrades and optimize the production line throughput across the various sites. This is a dynamic process that continued to incorporate learnings from each of the factories as we have ramped and is moving according to schedule. I would like to make one final point before I hand the call over to Alex. I mentioned in October, First Solar was a sponsor to an innovative study by E3 which highlighted the value of flexible solar to utilities in the form of expected reduced fuel and maintenance cost or conventional generation, reduced curtailment of solar output and reduced air emission. This study has been published. We have been pleased with the positive response and feedback from across the industry. For example, Public Utilities Fortnightly, a leading industry publication recognized the study as one of the 2018 top innovators. Our efforts to demonstrate our thought leadership are not only limited to the United States, recently, we supported this study by Solar Power Europe that provides evidence to support the benefits of utilizing low-cost utility-scale solar to keep the European grids stable and reliable. Efforts such as this will take on increasing importance in order for the European Union to meet its 2030 renewable energy targets and we look forward to remaining engaged in that process. Whether in the United States, Europe or other regions, we will continue to provide support and thought leadership to advance the understanding of how utility-scale solar enhances the reliability of power grids around the world. I’ll now turn the call over to Alex who will provide more detail on our fourth quarter financial results and discuss updated guidance for 2019.