Richard C. Adkerson
Analyst · Citi
Good morning, everyone. As I look at these numbers on Slide 3, just look at them and they speak for themselves. It was a very good quarter for us. The thing about it is looking under these numbers, we faced a number of the same issues that the industry is going through in terms of issues involving operations, equipment issues, weather issues in South America. We had to deal with an unfortunate industrial accident that we had in the underground at Grasberg, where we sadly lost 2 people. And we had to curtail production for a period of time. But the fact that the numbers are so strong reflects the focus that our operating team -- and I congratulate everybody on the team, it's had on maintaining safety but working to maximize current volumes as we go through. And as you will see, we've made great progress during this period on advancing our growth projects, and that is really the strategy of our company that we push forward. Kathleen has given you the numbers. Only a couple of things I'll point out is as projected, we had about 100,000 ounces less gold sales out of Grasberg this year than a year-ago quarter, and that has an impact on some of our unit cost numbers. And looking at the key statistics of our operating cash flows in relation to our capital expenditures, clearly demonstrates the strength of our company in terms of having these large volumes of production, attractive cost structure, very attractive commodity prices and investing in our business to grow and generating such strong cash returns. Our cost numbers by region and our production numbers by region are shown on Slide 4. Our cost did come in lower than we had projected, a bit higher than first quarter last year, and that reflects the 100,000 ounces of lower gold sales. But at less than $1 a pound with prices now in the $440 range, that's tremendous margin for us. Costs were higher this year than a year-ago period because of income -- input costs. But the good news is, we're not seeing a trend within this year that affects our overall cost structures. Before, by-product credits, our first quarter unit costs were $1.61. We averaged $1.63 for the second quarter. And later on, we'll talk about our outlook for the year where our attractive cost structure continues. We had very strong performance in the Americas. These mines met our target production targets. They controlled our costs with Grasberg despite some of the issues that we had with the underground in terms of investing in some new wet muck equipment and taking some time to ramp back up to full production. We had good performance. Our moly business -- Dave Thornton is here, really performed well. And our African project at Tenke Fungurume continues to meet its targets despite the ongoing issues we have of managing that business and getting it set up for significant future growth. Markets today are very interesting. After having some weakness during the second half of the quarter, which was the result of the slowing global situation in the U.S. and Europe and the problems in Japan and uncertainty in China, because of their efforts to cool their economy, by the end of the quarter, prices were ticking up, and today are very strong. There appears to be little investor funds flow that's driving this, supported by the fact that there is clearly a de-stocking of inventories in China. Even though they are taking efforts to slow their economy down, June industrial production growth was over 15%. I know there's a PMI number out this morning that's weaker than it has been, but underlying these efforts in China to slow their economy down is tremendous amounts of spending on infrastructure and housing. The country has the financial resources to continue to invest in the face of the global economy and also the commitment that's evidenced by their most recent 5-year plan to continue to invest. Gold is highlighted in the press everyday, and it's at record prices. The molybdenum markets, we believe, look good. Seasonally, this is a slow time of the year, and the recent price movements reflect that. The prices ticked down a couple of dollars here during the quarter. But as we talk with our customers and plan for the second half of the year, we're looking for that to be a relatively strong market for molybdenum. Molybdenum hasn't recovered to the extent that copper has from its highs before the financial crisis, but we believe it's a strong market. And we'll be talking about what we're going to be doing with that business later on in the presentation. Slide 6 just affects what we're doing. We have our exploration team working to continue to identify resources and qualify those resources as reserves. We're investing in, principally, in our existing mines and are having success and have had significant success since the Phelps Dodge merger and adding to our reserves. And then, we're taking those reserves and have our development teams look for projects to invest in because we're so optimistic about the future of the copper business. We want to grow production as quickly as we can. One of the reasons the prices are so strong throughout the industry is that takes time with getting permits and power and water and enough development analysis to get projects going. But we're progressing with that with the ultimate goal of increasing our cash flows. The first step in that line is we started following our curtailment of activities in late 2008 and 2009, is really beginning about 2 years ago and accelerating into 2010, was to focus on some near-term projects in North America and in South America as well. That would add incremental volumes to offset some of the curtailment activities that we had taken during the slowdown. You see some pictures here of Morenci, Miami and Chino in New Mexico. And our report card on where we stand with those is reflected on Page 8. We have shut down our mill at Morenci. We have basically cut our mine rate there in half, and we're stepping that back up in stages. And the first stage is complete with 125 million pounds a year of incremental copper restored. We had deferred the Miami project in connection with our reclamation areas there. We're now ramping that up. The Chino mine in New Mexico was actually shut down. And now we're ramping it up to 200 million pounds a year. We have taken advantage of the performance of the SAG mills at Tenke to incrementally increase its production with relatively little investment in new mining equipment. We took debottlenecking steps in Cerro Verde. All of this added about 500 million pounds of copper, individually small, but 500 million pounds of copper. We have made the decision now to restart Climax. We're going to do this in a measured way and in a way that's sensitive to market impacts. And I'll talk about that more. But that will ultimately have a capacity in this initial stage of 30 million tons a year with the ability to expand. For a year, we had deferred our El Abra Sulfolix projects to replace the depleting oxide ores there with the sulfide resources. That project is complete and operating, and we've had a multi-year investment in underground infrastructure at Grasberg to replace the pit when it's depleted, currently scheduled in 2016, and that is going on schedule. With respect to Climax, we are now taking steps to be able to start up the operations in 2012. We expect to ramp up to 20 million pounds a year by 2013 at an annual rate. We, last year, have had hired mining -- miners. Now we're going to be hiring operators. We will monitor its production levels and also our production at our Henderson underground mine in Colorado as well and manage those operations, which we can do at reasonable cost basis to supply the market depending on the market demand. So as we stand right now, engineering is complete. Construction is 75% complete. With the summer season, we're actually mining now, and we're going to go forward, complete this construction early in 2012 and start our ramp up at that time. Great project, $700 million, about $6 a pound average cost, best moly development project in the world and will support our leading position in that industry as the world's lowest cost and largest producer. We commenced production at the El Abra Sulfolix project in the first quarter. That project extends the life by over 10 years or 300 million pounds a year. We will complete the capital spending on that project the next few years. Most of that capital has been spent. Now beyond this project, our continued exploration drilling has identified a much larger sulfide resource than we had anticipated when we started getting involved in El Abra. And we've got a team that's working very aggressively to see how we develop that sulfide resources. And that would be a development that would be incremental to the Sulfolix project. It would involve a concentrator mill, which in northern Chile involves getting access to water resources. But we are involved in the planning for that and very optimistic that we'll have a major expansion project in our future at El Abra beyond Sulfolix. Slide 11 summarizes where we stand with the underground development in Indonesia. Besides the open pit, today, the existing DOZ mine, which is a continuation of block cave mining that Freeport started in the early 1980s, has a capacity of 80,000 tons per day, which is 35% or so of our throughput to the mill. We've also begun mining at our high-grade Big Gossan mine, which is not a block caving mine, but had very high grades and incrementally adds to our production. What we're focused on is the development of the Grasberg block cave, which is an extension of the ore body that we've been mining from the surface since the discovery of the Grasberg and the development in the early 1990s. As that open pit reaches its ultimate limits, which we expect in 2016, we'll then move to mine that same ore body from underground. We're extending the DOZ. We've completed a feasibility study there. That will be an important contributor with the start-up of the new mine section there in 2015. When you add up what we'll be doing in the DOZ MLZ complex and with the Grasberg block cave, we will have aggregate underground production at mill rates consistent with what we're doing now in the 240,000 tons per day. This will involve a lot of capital. We expect to spend $500 million a year over the next 5 years in pursuing this development. The next slide gives some -- a little bit more detail about the underground block cave at Grasberg. The first point is, these reserves are in proximity to our existing mill facilities and with our infrastructure development, are now connected to the mill through a horizontal access. We're not having to hoist over here, but we actually have a new train system that will be delivering them on a horizontal basis from the side of the mountain into the mill, which gives us significant cost and efficiency benefits. It's large-scale, high-grade. As I said, production of 240,000 tons a day is consistent with what we're doing right now. We're using the power-efficient block caving operations. It's a low-cost mining, and it will be among the lowest-cost producers of not just underground mines, but any mines in the world. This table shows that our 2010 mining cost per ton from our DOZ existing mine is comparable with the Grasberg open pit. There is no overburden to mine underground, and the cost per ton milled basis are lower than the DOZ than the Grasberg open pit. We're going to be evaluating the optimal time for transition from the open pit to the Grasberg underground, and we'll be looking at the economic trade-offs with the higher mining cost per ton of ore in the open pit versus the timing of the metal release underground. These operations have common facilities, support costs, mill costs, and so it all -- when you look at the per pound numbers, we will expect our average cost per pound to be consistent in the underground area as we have in open pit area. And any year is going to be depending on the price of gold, the price of copper and the price of input costs. But it's not a radical change from what we're experiencing now and still, high-volume, low-cost asset. Beyond this $500 million expansion in Climax, we're working very aggressively with larger-term, near-term copper projects that are currently under evaluation. In Peru at Cerro Verde, we have now completed a feasibility study to triple its mill throughput, 360,000 tons per day. That will be one of the largest milling operations in the world. It will produce 600 million pounds of copper. It will require, we think, 3.5 billion pounds -- $3.5 billion of development costs and achieve full rates in 2016. Morenci, as we take the next step there in terms of; one, adding mill capacity; and two, increasing our mine rate, we continue to enhance that project. Previously, we had thought we'd get 150 million to 250 million pounds a year. Now we're targeting 225 million pounds a year an attractive capital of $1 billion. Expect that to come, begin producing in 2014. And our next stage at Tenke would be to increase our mill rate to 14,000 tons a day to add 150 million pounds of copper a year at roughly $800 million, and that we expect to come on in 2013. So here, we've got the next stage of projects, which would add roughly 1 billion pounds a year of incremental copper and about 5 billion pounds of -- $5 billion of capital over the coming years. And that's very exciting. Some details on Morenci is on Page 14. Interesting, you know, you don't have to go back too many years before our acquisitions of Phelps Dodge to hear people saying nothing but negative things about Morenci. We have this little chart here that shows that since the modern era of mining in 1943, when the first modern concentrator was put in service in Morenci during World War II, our aggregate production has been 26 billion pounds of copper. Today, we have 14.5 billion pounds of reserves and 11 billion pounds of indicated recoverable material from our contained material from our resources. And we're continuing to drill there, continuing to find there. So really Morenci, which many thought was on its last leg is really -- looks to be only at best halfway through its productive life and still available to generate profits in today's world of higher prices. But we are -- we will complete the feasibility study for this next expansion by the end of the year. Permitting is beginning -- permitting here is a step we go through. But it's not a major project like it would be for starting a new mine. We're confident we can achieve full rates in 2014. As I said, we continue to expand resources and reserves through our exploration program. And then the chart shows the incremental production that we would expect to achieve with this expansion. At Cerro Verde, I mentioned the tripling of the size of the milling capacity, the $3.5 billion of capital. Again, the exploration continues to add to our reserves. This is proven technology. We've just completed a major expansion at Cerro Verde in 2007. We've got water resources, which has been an issue in Peru by working with the local community, where we're investing in a much-needed -- and Arequipa is the second largest city in Peru -- wastewater treatment plant, so the community is real positive about that. And we will have access to some of that water for our expansion. We have -- we are filing our environmental study the second half of this year. That would put us on schedule to start construction in 2013 and complete with it in 2016. Tenke, we see a series of expansions over time there. And we're committed to pursuing those expansions. The first step is this 14k project that would involve increasing our mining rate to 150,000 tons today, adding some tankhouse capacity, spending about $800 million of capital and adding 150 million pounds of copper a year in an approximate 2-year time frame. And exploration, drilling and analysis continues to focus on how to maximize the oxide resource and ultimately, how to process what appears to be a very large resource of sulfide material and mixed ore material. Now the next stage in the pipeline is near-term, immediate projects then longer-term projects. And we have a whole series of those that we're working on today. That involves a very significant milling investment at Morenci, investments at Sierrita with how to deal with this new resource we acquired at the adjacent Twin Buttes property. We're looking at a number of alternatives there. Expansions at Bagdad, which is a property where you've got copper production supported by molybdenum production with the indicated resources. We're now looking at a currently shut-in mine at Ajo, a historical mine in Arizona that Phelps Dodge operated. Safford has a sulfide resource in connection with the current oxide operations we're doing at an adjacent potential development project called Lone Star. I mentioned the El Abra mill; the future expansion of Tenke. So we have before us a lot of our work, a lot of opportunities. We're significantly increasing our exploration spending, essentially doubling it from last year to $250 million. You can see it's distributed globally. 90% of the core holes we're drilling is on our existing projects. We have some greenfield projects. It'd be great news if those come in. But really, our confidence about our ability to identify resources, reserves and development projects with our existing ore bodies is what's driving us. Our 2011 outlook is really consistent with what we told you in the first quarter, 3.9 billion pounds of copper, 1.6 million ounces of gold, 77 million pounds of moly. Outlook for unit cash costs, this is at $1,500 gold, $15 molybdenum for the remainder of this year would be about $1 a pound. And this is a good news story. We're not seeing -- we're seeing moving parts in our cost structure, but we're able to offset some of those. And we get benefits of higher gold prices, of course. With $1 a pound, we've got a very attractive cost structure. At $4.25 copper for the remaining 6 months, we'd have approximately $8 billion of operating cash flows, and our current estimate for capital expenditures this year is $2.6 billion. We're spending capital as aggressively as we can, and that's what we estimate we'll spend this year. Near term, we're showing our quarterly results with really no changes that we have. This is the annual results -- annual outlook for 2012, 2013. It's really consistent with what we told you before with incremental molybdenum sales coming in with about 10 million pounds in '12 and 20 million pounds in 2013, reflecting the net of our Climax restart and other adjustments to our operations. Our quarterly results are shown -- the outlook is shown on Page 21. There have been consistent annual results, essentially some shifting from the third quarter to the fourth quarter, principally affecting Grasberg. On July 4, our PT-FI union workers in Indonesia commenced an 8-day illegal strike, which led to a temporary suspension of all of our mining, milling and concentrating shipments. On July 11, we reached an agreement with the union to end the strike, and the operations are resumed safely, and we are ramping up production. We estimate that the aggregate impact of production lost during the strike period was 35 million pounds of copper and 60,000 ounces of gold. That is reflected in these outlook numbers on Slide 21, together with mine planned changes that we would have made in any event. The numbers would have been this much higher had not we had the strike. We have now begun the negotiations with the union. They started the second day, which completed overnight tonight. This is a contract that's scheduled to renew in October. We have not begun any negotiations with the union when the strike occurred. There was issues related to the certification of the union leadership. And so now, we're just beginning to talk with our unions about the new contract, the first stoppage we've had of this kind at Grasberg in over 40 years of operations. The government is supportive. Of course, the government is losing taxes and benefits as this occurs. The initial discussions with the union and government officials as we begin negotiations have been positive with a lot of comments about avoiding strikes in the future. We've always been able to work cooperatively with our workers there, and we expect to be able to continue to do so. We pay at the highest levels of worker compensation in Indonesia. I had mentioned the cost structure, and that's on Page 22. The outlook for the year continues to be attractive at site production cost of a $1.70. Before credits, we were $1.67 in the first quarter so we're seeing offsets there, but no significant jumps in unit costs. And net of credits at $1 a pound, again, this is a $15 gold, $15 moly and $14 cobalt. And you can see that goes across our boards in an attractive way. Cash flow generation will be strong at these levels with our current level of operations at $4 copper, about $8 billion of operating cash flows at $4.50 copper over $9 billion operating cash flows, and I'll just remind you, that's after cash taxes and after cash interests. The sensitivities are shown on Page 24. And while we are subject to input cost variations, our leverage of copper is so great that the factors that might push input costs one way or the other are more than offset by copper movements. $0.10 in copper is $270 million of net operating cash flow impacts to us. That's both up and down. Our current outlook for capital expenditures has been adjusted slightly, and by $100 million in this year to $2.6 million, $400 million next year. I want to point out, they do not include the capital spending for the project at Cerro Verde. It does include in 2012 some increase in Climax, about $64 million and then studies at Cerro Verde and other projects, which are part of the planning for future developments. We expect our capital spending to go up as these projects are advanced and improved. Financially, we're very strong. Of course, Kathleen mentioned this. We end the quarter with $4.4 million of consolidated cash and $3.5 -- $4.4 billion of consolidated cash and $3.5 billion of debt. We're going to maintain our strong balance sheet, our liquidity. We're going to invest in attractive gold projects. We've paid debt down. We may have an opportunity to refinance or pay some debt down next year. Our board will evaluate our common dividend. We've paid supplemental dividends that the board will evaluate as it reviews our financial policy on an ongoing basis. Strategically, we're going to continue focusing on safe production, advancing development opportunities as we continue to look for opportunities to benefit from these positive commodity markets throughout the industry. With that, we'll open up to questions.