David Robson
Analyst · B. Riley
Thanks, Chris. I'll now review our third quarter results in detail. Beginning with coffee volumes. Green coffee processed and sold in the quarter increased by 0.5% to 27.9 million pounds compared to the third quarter of fiscal 2018. The mix of coffee volumes processed and sold during the quarter was approximately 9.2 million pounds or 33.2% of the total volume through our DSD network, while direct ship customers represented approximately 17.9 million pounds of green coffee processed and sold or 64.1% of total volume. 0.8 million pounds or 2.7% of the total volume was through distributors. The slight increase in coffee volume was driven largely by improvement in volume from one of our top customers and the ramping of our new large global convenience store retailer we began shipping last quarter offset by the impact of 2 brands that we serviced in the prior year that were brought in-house by the owner of those brands. We experienced softer-than-expected volume through our DSD network, which I'll discuss in more detail in a moment. Net sales for the quarter were $146.7 million, a decrease of $11.2 million or 7.1% from $157.9 million reported in the same period of the prior year. The decrease was driven primarily by a decline in sales sold through our DSD network impacted by higher customer attrition related to the Boyd's integration and route optimization, less productive channel sales and short-term system issues and weather impact. Net sales were also primarily impacted by lower green coffee prices for our cost plus customers. I'll provide some additional context on a few of those items. First, regarding attrition associated with route optimization. Over the past several quarters, we have been reducing routes within our DSD network to deliver long-term efficiencies and cost savings. Part of these savings from optimizations have been achieved by adjusting service frequencies to customers based on purchase volumes and transitioning lower volume customers to our roastery direct program. While these efforts have successfully realized efficiencies in our network, we have also seen some short-term higher customer attrition in some markets. That said, while the company has not yet seen new business generation at targeted levels to fully offset this attrition, we are beginning to see some benefits of the investments made to increase street sales resources. Second, the company's channel sales team did well in building out an additional pipeline of larger DSD accounts that have the potential to provide more consistent revenue. However, what we have seen is that as the team began to focus on installations and servicing of these larger accounts, there have not been additions to the channel sales pipeline at the rate the team had targeted. Most of the larger installations are now completed, and we are reinforcing our focus on further building out the pipeline. Additionally, as part of our efforts to improve future DSD sales productivity and further refine the balance between our channel and street account based businesses, we will be deploying additional resources in both channel and street sales teams in an expanded range of markets. Finally, system issues and weather also disrupted the business temporarily in the quarter, and these issues are now behind us. We believe the lost sales associated with those issues were temporary. Direct ship coffee pounds in the quarter were up modestly year-over-year, in line with expectations, given the production for 2 of those brands previously serviced by Farmer Brothers being brought in-house and continued softer volume from one of the company's top customers. Finally, the large global convenience store customer we recently won has continued to ramp up in the quarter. Gross profit in the third quarter was $39.9 million, a decrease of $12.4 million or 23.7% from the prior year period, and gross margin rate decreased to 27.2% from 33.1%. The decrease in gross margin rate was primarily due to higher markdowns of slower moving inventories of 2.6%, higher coffee brewing equipment and labor costs associated with increased installation activity during the quarter of 1.3%, higher manufacturing costs of 0.9%, and the balance was due to unfavorable customer mix. The higher operating expenses were partially offset by lower green coffee costs. Now let's discuss those items that negatively impacted gross margin this quarter and our plans to resolve them. To start, we experienced higher-than-expected markdowns in inventory. There were aspects of the Boyd's integration that did not proceed as smoothly as we initially thought. During the quarter, there were increased levels of inventory write-offs of excess finished goods and raw materials primarily associated with the transition of the Boyd's coffee production to Farmer Brothers plants. This was driven by integration of the Boyd's business. In looking at the integration of the Boyd's business, however, there are many things that proceeded smoothly and largely in line with the company's plans. The team successfully completed the substantial production qualification process with Boyd's large national accounts while retaining all of those customers in the direct ship business. And the team transferred the Boyd's coffee production to Farmer Brothers plants, a significant undertaking given the volume accounts for 10% to 15% of the company's total annual volume. On the DSD side, we did not efficiently execute the high level of coffee brewing equipment installation activity in Q3. As a result, we incurred higher labor and equipment costs during the quarter. This is an area, among other things, where we are increasing controls, and we expect cost to return to historical levels in fiscal 2020. The decline in gross profit from softer revenues and higher costs were the primary drivers of our lower-than-expected adjusted EBITDA in the third quarter and a revision to guidance. Many of these costs were largely due to onetime or short-term challenges, and we expect to see gross margin improve in the fourth quarter and in the fiscal year 2020. Our operating expenses for the quarter decreased $9.1 million to $46 million from $55.1 million and as a percentage of net sales, declined to 31.4% compared to 34.9% of net sales in the prior year period. The reduction was primarily due to the absence of $3.8 million in impairment losses on intangible assets that we have reported in the third quarter of fiscal 2018, a $3.3 million decrease in selling expenses and a $2.9 million decrease in general and administrative expenses. The decrease in selling expenses was primarily due to synergies achieved through the Boyd's acquisition and headcount reductions and other efficiencies from DSD route optimization offset by higher insurance and employee benefit costs. The decrease in general and administrative expenses was also primarily associated with synergies achieved through the Boyd's acquisition as well as lower acquisition and integration costs in the quarter. Net interest expense increased $0.5 million to $3 million in the quarter compared to $2.5 million for the third quarter of last year principally due to higher borrowings associated with the Boyd's acquisition. Other income decreased by $1.3 million to $0.5 million in the quarter compared to $1.8 million for the third quarter of last year primarily due to increased mark-to-market losses on coffee-related derivative instruments not designated as accounting hedges. Year-to-date, we have realized $2.9 million in mark-to-market losses on coffee-related derivative instruments not designated as accounting hedges associated with the continued decline in coffee prices. Compared to a year ago, coffee prices on average have declined 18% during the quarter, and the C market price during the quarter averaged $1 per pound. Given these derivative losses relate to coffee hedges we entered into for the benefit of our customer base, the markdowns in inventory values taken in the quarter will result in future lower cost of sales and associated higher gross margin rates once we sell through the associated inventory, which is carrying a discounted inventory value from our hedged cost. Turning now to income taxes. We recorded an income tax expense of $43.2 million in the quarter compared to an income tax benefit of $1.3 million in the prior year period. The higher tax expense in the current quarter is primarily due to reassessment of the company's deferred tax valuation allowance based on prevailing accounting guidance related to historical and anticipated income. The valuation reduction of $44.6 million in deferred tax assets recorded during the current quarter does not limit the company's ability to use the underlying deferred tax asset against future profits. Net loss available to common stockholders for the quarter was $51.9 million or a loss of $3.05 per diluted share compared to a net loss available to common stockholders of $2.3 million or a loss of $0.14 per diluted share in the prior year period. The effect on net loss available to common stockholders exclusively related to the reassessment of the company's deferred tax valuation allowance was $2.62 per diluted share. Adjusted EBITDA for the quarter declined 57.4% to $4.5 million compared to $10.6 million in the prior year period, while adjusted EBITDA margin declined to 3.1% for the quarter compared to 6.7% for the same period last year. At the end of the quarter, we had $12.2 million in cash and we had $123 million borrowed on a revolving credit facility or $110.8 million in debt net of cash. This compares to debt net of cash at December 31, 2018, of $116.7 million, a decline of $5.9 million. As of April 30, 2019, our debt outstanding was $121 million and our bank availability under our credit facility was $27 million compared to $130 million in debt and $18 million in bank availability as of December 31, 2018. Regarding our investments in working capital. Since December 31, 2018, our inventory levels declined by 13.1% or $15.2 million as we reduced higher inventories we were carrying associated with the Boyd's acquisition. We also saw our accounts receivable balances decline during the quarter by $13.7 million or 17.2% from December 31, 2018, roughly in line with our expectations. As a reminder, the higher accounts receivable balance we were carrying at the end of last quarter were primarily driven by a short-term interruption of collection activities of certain distribution customers acquired with the Boyd's acquisition. Since December 31, accounts payable balances have also decreased from $78.1 million to $62.8 million, a reduction of $15.3 million or 19.6%. We expect working capital to continue to improve in the fourth quarter as we improve inventory turnover and reduce accounts receivable balances more in line with our historical run rates. Capital expenditures and cash for the third quarter were $7.3 million with $4.4 million related to maintenance and $2.8 million to add further capabilities to our Northlake, Texas facility. We currently expect our total capital expenditures for the year to range between $34 million and $37 million. Depreciation and amortization expense was $7.6 million in the third quarter versus $7.4 million in the same period of the prior year. We expect depreciation and amortization expense to run at approximately $7.5 million to $8 million per quarter for the next several quarters. In the final quarter of the fiscal year, we expect year-over-year coffee pound volumes to increase, although revenues will decline due to softer sales through our DSD network. In addition, we expect revenues to be negatively impacted due to the lower year-over-year green coffee prices charged to our cost plus customers. We expect to see increased coffee pounds sold through our direct ship channel in the fourth quarter as volume continues to ramp for the new large global convenience store retailer onboarded in the last quarter and improved business from one of our large customers. We also expect our gross profit to improve compared to the third quarter but anticipate it will be lower than the fourth quarter of fiscal 2018 on lower revenues and some carryover of the elevated cost we saw in the third quarter. Finally, we expect our SG&A cost in Q4 to be relatively consistent with run rates we experienced in Q3, an improvement as compared to Q4 of last year as we continue to realize year-over-year cost savings resulting from our route and branch optimization efforts and synergies from the Boyd's acquisition. Taking all of that into consideration, as Chris noted, we are reducing our guidance for adjusted EBITDA for the full year to $34 million to $36 million from $49 million to $52 million. And with that, we'd like to open the call up for questions. Operator?