Tom Kroll
Analyst · Sidoti & Company
Thank you, Vinod, and welcome, everyone. Before we review the financial results in detail, I would like to comment on a couple of unusual second quarter items. First, our restructuring actions and second, our EMS Thailand facility flood-related insurance recoveries and expenses.
So first, we proactively initiated a $5 million restructuring action to, number one, further reduce CTS’ overhead cost structure by consolidating a couple of manufacturing sites, and two, move some production to low-cost facilities, and finally, capture some synergies from our recent acquisitions by consolidating engineering functions. This restructuring will reduce head count by 260 employees and provide annualized savings of approximately $6 million.
During the second quarter, we recognized $3.8 million, or $0.08 per share, of this $5 million restructuring charge. The remaining $1.2 million will be recorded in the second half of the year. Of this $5 million total restructuring amount, $3.2 million will be cash and $1.8 million will be noncash.
Secondly, we received $7.4 million of insurance recoveries and incurred approximately $5 million of flood-related expenses and lost margins. The net of these 2 items benefitted the quarter by about $2.4 million, somewhat greater than expected, and as discussed in our first quarter earnings conference call earlier this year. All Thailand flood-related disruptions and transfers are now substantially complete.
Now I’ll discuss the results. Our consolidated second quarter 2012 sales were $154 million, a 5% increase from both prior year and prior quarter. Our diluted earnings per share were $0.10 compared to $0.12 in prior year. Our adjusted earnings per share, which excludes restructuring and related charges, were $0.18 compared to $0.14 in the prior year, a 29% improvement. This improvement was due to a better business segment sales mix and higher sales volume.
The quarter included a couple of offsetting non-operational items, specifically the positive impact of the net insurance recoveries that I just discussed which was approximately $2.4 million or $0.04 per share. However, this $0.04 was offset by higher pension expense of $0.02 per share and unfavorable currency losses of $0.02 cents.
Our adjusted gross margins, which exclude the $5 million of flood expenses and lost margin, and our restructuring charge discussed earlier, is 20.5% compared to 19% last year, an increase of about 150 basis points. About 2/3 of this improvement was due to a more favorable business segment sales mix as our component and sensor sales were 50% of total revenue in the second quarter compared to 46% last year. The other 1/3 was primarily due to lower precious metal costs.
Our Selling, General, and Administrative expenses were $19.4 million, or 12.6% of sales, versus 18.1 million, or 12.3% of sales, last year. The increase from last year was primarily due to higher pension and legal expenses.
Our second quarter Net interest, Currency, and Other expenses totaled $1.1 million compared to $0.5 million of income last year, primarily due to higher foreign currency losses as the U.S. dollars strengthened against the Chinese renminbi and the European currencies that CTS conducts business.
Our second quarter effective tax rate was 26.9% compared to 17.9% in the same quarter of 2011. The increase in the tax rate was primarily due to changes in the mix of earnings by jurisdiction and the expiration of certain tax benefits. Much of our insurance recoveries are taxed at the higher U.S. tax rate.
During the second half of this year, we expect some of our expired tax benefits to be reinstated, such as the U.S. R&D tax credit and a requalification of one of our China facilities as a high-tech enterprise, which will result in a lower tax rate. Therefore, we continue to expect our full-year 2012 effective tax rate to be approximately 25% compared to 20.4% in 2012, unchanged from our previous estimate.
Now, let’s look at the balance sheet. From a working capital perspective, our accounts receivable days improved to 50 days from 53 days in the second quarter 2011. Our accounts payable were at 69 days compared to last years’ 72 days. During the quarter, we reduced our inventory by $13.4 million, or 15%. Our inventory balance of $78.7 million compares favorably to the $92.5 million balance at year end 2011, improving our terms to 6.5 from 5.4 last year.
As expected and previously discussed, the inventory decrease occurred primarily in the EMS business segment as we recovered from the Thailand flood-related production disruptions. As a result, controllable working capital, which we define as these 3 accounts: receivables, payables, and inventory, improved to 16.7% of annualized sales, significantly improved from the 18.3% last quarter and better than the same quarter a year ago.
Our second quarter 2012 cash flow from operations was a strong $16.1 million compared to $11.3 million last year, and cash usage of $4.1 million last quarter. Capital expenditures were $2.5 million versus $3.4 million a year ago. We expect our capital expenditures to remain in the range of $16 to $18 million as previously projected.
Our second quarter free cash flow, defined as cash flow from operations less net capital expenditures, improved to $12.5 million compared $0.8 million a year ago. Year-to-date, our free cash flow is positive $4.5 million compared to $2.3 million last year. Based on our strong second quarter, we now expect our full year free cash flow to be in the $19 million to $24 million range, improved from our previous guidance of $16 million to $21 million range.
Our net debt, defined as total debt less cash and cash equivalents, decreased $10.3 million during the quarter improving our debt to capital ratio to $26.8 million from $29.1 million last quarter per cent. We expect this to further improve in Q3 and Q4.
During the second quarter of 2012, we repurchased 300,400 shares of CTS stock for $2.9 million at an average price of $9.68, essentially completing our current buyback authorization.
This concludes our -- the financial overview. And Tom, I would know like to open the call for questions. Thank you for joining us today.