Vinod Khilnani
Analyst · Gary Prestopino with Barrington Research
Thanks, Mitch, and good morning, everyone. Last evening, we released our first quarter results for 2012. It was a challenging quarter with a combination of new product launch and manufacturing consolidation activities, onetime expenses, and timing of reimbursements. The quarter included major initiatives around recommissioning of our Thailand EMS facility, consolidation of our Asian engineered frequency manufacturing from China into Singapore, launching of our second pedal module for a global vehicle platform and ramping up of our piezo product for disk drives.
Let me give you some more details on a couple of these major items. Our Thailand EMS facility, which was extensively damaged in floods last year, has been completely refurbished. Some of the equipment has been installed and process is underway to switch the supply chain and begin moving production back to Thailand from our California facility. By the end of the second quarter or early July, all customers and production, which was in Thailand before the floods should be transferred back. This will eliminate all of our excess flood related headcounts of approximately 220 temporary workforce in California by July.
In our Components and Sensors business, we were manufacturing our engineered frequency product at 2 locations in Asia, China and Singapore. We have now simplified the structure and consolidated all Asia frequency products manufacturing in Singapore. This process created some disruptions and inefficiencies which affected our shipments and margins in the first quarter. However, going forward, this should improve our cost structure.
Now, moving on to first quarter operations and growth initiatives, sales in the first quarter of 2012 at $147 million, was 3% lower year-over-year, but 2% higher sequentially. Lost EMS sales due to Thailand and overall, a weak start of 2012 in January and February impacted our seasonally weak first quarter. Order rates and shipments did improve in March. Overall we expect our sales in the second half of the year to be much stronger.
On a segment basis, Components and Sensors segment sales were $76.4 million, up 6.1% year-over-year and 8.1% higher sequentially. Within this segment, sales of automotive sensors at $47.8 million were up 4% year-over-year while global automotive unit sales were up 3%. Despite a weak euro which depressed our U.S. dollar sales, our automotive sensor sales growth still outpaced the underlying market growth.
North American vehicle inventory levels remained well managed at 57 days at the end of March. Earlier this morning we announced winning 4 new automotive sensor programs in the first quarter, these programs are expected to bring approximately $17 million of new revenue over the lives of the programs. Production for 2 of these new programs begins this year. Three of the awards are for pedal modules and one is for an exhaust gas recirculation sensor. These products are serving light vehicle markets in Japan, Korea and China.
CTS continues its success in winning new programs in faster growing Asian markets. We expect our sensor sales for full year 2012 to be up in the range of 14% to 15% year-over-year driven by new business wins and new product introductions.
Continuing with the Component and Sensors segments, sales of Electronic Components increased by approximately 10% year-over-year primarily driven by the acquisition of Valpey-Fisher in February and strong piezoceramic sales which were up double-digit year-over-year. Electronic Components were adversely impacted in the first quarter by a weak telecom market and production disruptions caused by consolidation of our 2 Asian frequency products operations into one.
Our distribution buy and sell business started off weak in January and February, however, we finished the quarter with sales to distribution book-to-bill ratio of 1.07, indicating improved demand. I’m pleased to report that CTS recently signed a four-year agreement to formalize its recent win to supply piezoceramic elements to hard disk drive suspension assemblies. The agreement projects estimated revenues of $50 million to $60 million over 4 years, contributing to double-digit sales growth expectations from the Components and Sensors segments over the next several years.
Our EMS segment sales in the first quarter of 2012 were $70.6 million or approximately $9 million lower year-over-year. We believe Thailand floods caused $10 million to $11 million of lost sales. However, we are expecting to recover lost margins on these sales from our insurance coverage. Overall, our first quarter financial performance was weak, however, this was driven by either some timing related items like, flood insurance recoveries, engineering prototype and commodity pricing recoveries or one-time items like manufacturing consolidation related activities and unusual legal expenses to aggressively pursue certain companies who are infringing on our patents.
All major growth initiatives and new product introductions like piezoceramics for disk drives, pedal module for the new global platform, grill shutter actuator and our major new business of smart actuator for diesel engines have either just been launched or on schedule to be launched later this year. We remain confident in our growth plans for the next several years.
Looking forward, we generally expect the global economies to grow modestly in 2012. Europe and a weak euro will continue to create some headwinds in our Components and Sensors segment. We believe approximately $0.07 to $0.08 per share in favorable reimbursements will benefit our operating results in the second and third quarter as some of the second quarter reimbursements will get recognized in the third quarter. That combined with our new programs mentioned earlier will provide strong growth in the second half of 2012. We are therefore maintaining our full year guidance and still expect diluted adjusted earnings per share of $0.75 to $0.80 per share in 2012.
Although, we normally would not give quarterly guidance, given the timing of reimbursements and unusual items, we expect second quarter adjusted diluted earnings per share to be in the range of $0.15 to $0.21 in the second quarter.
And now, I will turn the meeting over to Tom Kroll, our Chief Financial Officer, who will provide further details regarding our financial results. Tom?