Stephanie Kushner
Analyst · Macquarie. Please go ahead
Thanks, Joni. Thanks and good morning. We achieved some significant milestones in 2016. First and foremost, through the hard work of all of our team, we delivered our first profitable year. I am very proud of the successful hard work that got us there, solid management practices at all levels of the organization. Good customer service, attention to detail and diligent cost management. We booked orders totaling $275 million, nearly triple 2015 including a wind tower backlog that provides a baseload into 2019. We raised our gross profit margin to 10%, our first full year double-digit gross margin. We reduced our manufacturing overhead and operating expenses by more than $9 million year-over-year and we generated $11 million of free cash flow, which allowed us to repay some debt and closed the year with $22 million in cash assets in the bank, much of which was used to fund the growth and diversification by the recent acquisition of Red Wolf Company. When we started the year, I set out three urgent business priorities and we delivered on all three. First, to double our order intake, we actually did better, including that multiyear tower order with one key customer. Second was to stabilize and maintain consistent tower production at both tower plants. A year ago, we were recovering from severe production challenges in our Abilene plant associated with our efforts to scale up the plant and introduce the new tower model at the same time. We learned from our mistakes. We have institutionalized a robust APQP discipline around new product launches. We have invested capital to improve our operating performance and flexibility and we have introduced a number of best practices to support improved training, quality management, production flow and supply chain management. By mid-2016, we were operating at our desired capacity level and we are currently completing an investment to expand the capacity of this same plant by one-third or about 50 towers a year. We have demonstrated the maturity of our production organization by making multiple product design changes successfully and on time. And we reduced our cost structure significantly taking $9.2 million out of our manufacturing overhead and operating expenses. We rationalized headcount, renegotiated or replaced many professional advisors, changed utility providers, reduced systems and communications cost and benefited from lower depreciation and environmental remediation costs. In 2016, more than 90% of Broadwind’s revenue was linked to U.S. wind market. The industry had a strong year, adding 8.2 gigawatts of wind power to the U.S. electricity supply as you can see in that chart on the left. 2016 installations were concentrated in the Heartland, in Texas, Oklahoma, Iowa, Kansas and North Dakota. There are now 52,000 wind turbines operating in 40 states across the U.S. And New York’s wind power is now the largest source of renewable energy and provides 5.5% of our electricity. Importantly, as shown in the right hand slide, the right hand picture, despite completing 8 gigawatts of new wind during the year, there were still more than 18 gigawatts in development at year end. That’s actually an increase from the end of 2015 when 14 gigawatts were in development. So, the development pipeline grew in 2016 despite the large number of wind farms that went into production. Because wind is now so cost competitive, the recent entry of commercial and industrial customers into the market has continued, with 39% of the wind power purchase agreements in 2016 signed by corporations such as GM, Amazon and Microsoft. Although the industry faces some added uncertainty due to the recent changes in Washington, at least for the medium term, we don’t see any change in industry fundamental. Our Q4 orders totaled $32.3 million, up sharply from the first quarter – from the final quarter of 2015 and gearing orders rose somewhat off a very low prior year level, but still trailed shipments. The full year picture was much more positive, with a book-to-bill ratio of 153%. I would also like to point out that one large gearing customer booked $8 million in orders in 2015 to be delivered over 2 years, had that order has been split between the two years, we would have seen a more modest year-over-year decline in gearing orders. The comparison would have been from $21 million to $18 million. We exited 2016 with $189 million in backlog, of which $120 million is shippable in 2017 and that of course does not include Red Wolf. Turning to consolidated financial results, Q4 sales totaled $48 million, slightly above the guidance we gave, because we were able to complete and deliver a few more towers than planned, an important contrast versus last year when our revenues were constrained by very low productions in our Abilene tower plant. We reported a gross profit margin of 9.8% for the quarter in line with the year end total and operating income of $600,000 just above our guidance. This translated into EPS of $0.03 and EBITDA of $2.5 million. Full year revenue was $181 million, with a 10% gross profit margin and operating income of $1.9 million. Full year EBITDA was $9.6 million, or 5.3% of sales. This represents a $10 million increase in EBITDA year-over-year. Turning to towers, we sold 119 towers in the quarter bringing the full year total to 458, about 92% of capacity. We had a much improved fourth quarter and the year. We have made significant changes in our business processes to remediate the erratic production results we have reported in the past. Both the amplitude and frequency of production variability have been reduced through adherence to best practices that encompass our supply chain and inventory management, continuous improvement in our production lines, improved training materials and practices, stringent APQP processes for introducing new tower designs and improved data collection and analytics. One side resulted these process improvements was satisfactory remediation of the material weakness we reported last year around inventory control, which is noted in the 10-K we will file later today. We have invested capital in our welding and paint lines to improve flexibility and productivity and we removed unnecessary costs to improve our competitiveness. While we still experience normal production hiccups, they are much less impactful because of our improved process management. Our tower segment reported $2.8 million of operating income in the quarter and $12.8 million for the year. Looking into 2017, we expect results in this segment to be flat to modestly higher for both revenue and operating income. Although, the increased capacity in Abilene will come online in the second half of the year, we are seeing some weaker demand in our Wisconsin plant in the back half of the year. So, we may be producing at less than full capacity in that plant. We have also seen some increasing price pressure from imports and are working to offset that impact through improved productivity and cost management. Gearing. Gearing reported Q4 revenue of $5.9 million, flat with last year, but with dramatically better financial results. The operating loss dropped to $200,000 and we generated positive EBITDA of $0.5 million. It was a tough year commercially with oil and gas and mining orders very low, but our leadership focused on what they could manage and made significant progress in a number of operational areas. In addition, to continuing stringent expense management, we improved our on-time delivery, lowered our scrap rate, achieved better productivity and improved safety results, which then translated into lower workers comp expenses. We are lean and well positioned to enjoy some recovery in our gearing markets this year. Our expectation is to see some top line growth, at least 10%, positive EBITDA for the year and a reduced loss. With our current cost structure, we believe the business can be profitable at a $7 million quarterly revenue run rate and we have invested in our sales organization to drive that top line growth. Liquidity improved during the year and we ended the year with $21.9 million in cash. We invested $6.6 million in capital, mainly in towers, to upgrade our coatings or paint lines and to start the expansion in Abilene. We expect to invest capital at the same relatively high level in 2017, before it moderates back to the 2% to 2.5% revenue sustaining rate we have had in the past. Our debt plus capital leases totaled $4.1 million at year end, which includes the $2.6 million new markets tax credit loan, which should be forgiven next year. The $1.5 million balance is capitalized leases. I am proud of the statistics on the right. We made improvements to all of our capital metrics in 2016. We have reduced days sales outstanding to 22 days, improved inventory turns to 8.2 and our days payable rose modestly. I believe the improvement in inventory turns partly reflects our better supply chain and inventory management. As a result of these improvements, plus our strong customer deposit balance, our cash conversion ratio was essentially, zero. We have a new credit line – new credit facility in place and at year end, had unused availability of $17 million under the line. Following the Red Wolf acquisition and due to normal variability in working capital, we expect Q1 cash to be near zero with perhaps some small amount drawn on the credit line. Turning to strategy, during the fourth quarter, our Board approved an updated strategy for the business. In short, we have modified our mission to focus on precision manufacturing of structures, equipment and components for clean tech and other specialized applications. With our operational issues successfully stabilized, we are setting our sights on growth while continue to improve profitability. On the growth side, our target is to double revenue with that growth coming from about 50-50 mix of acquisitions and organic growth. We finished 2016 with a 5% EBITDA margin. We are focused on improving both our commercial and operational execution in order to double that margin level to 10% of sales. We are making database decisions using continuous improvement techniques across our business and continuing to actively manage our expenses to improve our margin. The Red Wolf acquisition we announced earlier this month lines up with our strategy. Red Wolf is a $30 million company focused on light manufacturing assembly and kitting of components that predominantly go into gas turbines. This business represents a diversification for us. Over the past 5 years, wind and natural gas turbines have had more or less equal shares of the market for new electricity capacity. So, the Red Wolf acquisition immediately reduces our reliance on wind energy markets alone while still keeping us primarily in the clean tech space. Red Wolf also brings us geographic diversity. Their plant is located outside of Raleigh, North Carolina where there is a very strong manufacturing base and good available manufacturing talent. And they are close to the major plants for the power generation OEM. Importantly, two-thirds of Red Wolf sales currently go into the global aftermarket for maintaining and operating gas fired turbine within the global installed base, so another element of diversification for us. We see some opportunities to grow the business by leveraging some of our existing customer relationships and we will update you on these opportunities as the year progresses. Our plan is to combine this business with the CNG compression unit product line we introduced in 2015. There is a natural fit between these products. On the next Slide, beginning this quarter, we will report our results into three operating segments plus corporate. We will include or Abilene heavy industries facility, which increasingly does primarily CNG work with Red Wolf to form a new process systems segment. This will shift about $5 million of full year revenue and a small operating loss out of the towers and weldment segment and added to process systems. There won’t be any change to the gearing segment. Turning to 2017, in line with our strategy we plan to grow revenue and profitability. In the first quarter, revenue should be $54 million to $56 million, up 15% to 19% from 2016. We expect EBITDA of about $3 million. We are unable to project operating income at this time because we are waiting for the third-party appraisal of Red Wolf, which will tell us how the purchase price will be allocated and how much of that value will be amortized against income. We expect to have that answer before we report our Q1 results in April and will resume providing earnings guidance at that time. For the full year, we expected to report revenue of $210 million to $220 million. This reflects modest growth for our two existing businesses plus the addition of Red Wolf for 11 months and EBITDA up $14 million to $16 million, up about 50% from 2016. At the midpoint for projected revenue and EBITDA, we would have an EBITDA margin of about 7%. This would represent a meaningful step on our path to a targeted 10% margin. Our operational goals are summarized below, selling out the rest of 2017 for towers, continuing to reduce costs in towers, completion of the capital projects, good, strong integration of Red Wolf and expanding our commercial presence in gearing. So on the final slide, in summary, we are very pleased to deliver our first profitable year. We have invested time and money to implement best practices and supply chain management, labor productivity, data collection, training, new product development and we will adhere to this progress rigor. Our wind markets are fundamentally strong and we see encouraging indications of recovery in oil and gas and mining markets. We have redeployed our surplus cash to diversify into the gas turbine supply chain with the acquisition of Red Wolf. We have a conservative capital structure, which should support our growth objectives. And we are able to use a considerable $200 million NOL to shelter future earnings. So this completes my prepared remarks and I will turn it over for questions.