John A. Hayes - Executive Vice President and Chief Operating Officer
Analyst · Wachovia. Please go ahead with your question. Mr. Panjabi, your line is open for your question
Thanks, Ray. In the second quarter, our various business segments performed well in a tough environment and generally exceeded our expectations. As I mentioned in the first quarter conference call, 2008 is a year of execution but equally importantly a year to position ourselves well for 2009 and beyond. While much more needs to be done, we currently are in line and on target for all of our businesses to meet these objectives. In light of the core cost inflation we are seeing, pricing initiatives are well underway in all of our packaging businesses as we have no choice, but to pass along the higher costs we are entering. Overall pricing, new pass through models on energy and freight and other risk management initiatives are being discussed both in person and in writing with all of our customers and all of our segments where our contracts allow. In terms of second quarter performance, Metal Beverage Packaging, Americas and Asia came in near our expectations from a profit point of view despite weaker volumes in our 12 ounce business and difficult comps related to the remaining North American metal inventory holding gains that benefited us in the second quarter of last year. Normalizing for the prior year's metal gains, segment performance was relatively flat even with rising costs and decreased unit sales, but up 11% since 2006 which would factor out any impact of inventory holding gains. Overall, volumes in North America were down by more than 5% versus a 3% industry decline due to slower CSD volumes, and as we have mentioned on our first quarter call, our beer volumes are lower as a result of our decision last year to not participate where we felt pricing actions did not make business sense. Our specialty can business continues to grow although at a slower rate due to the overalls lower consumer sales throughout the convenient store channels that most of our customers are experiencing. Our new 24-ounce capacity in Monticello, Indiana will be on stream during the third quarter this year and we look to continue to provide additional can formats and other innovations to help our customers win in the marketplace. Our Kent, Washington 12-ounce beverage plant will cease operations in late August, and we continue to monitor very closely the overall soft demand for carbonated soft drinks in the U.S. We must ensure that we are economically sustainable for the long term in our 12-ounce business and customer negotiations regarding contract maturing in future years have begun. In China, year-over-year sales volumes were up around 20% driven by promotional activities ahead of the Olympics and continued growth in the use of cans in the beer segment. We continue to assess opportunities to respond to this growth. Strong demand continues in Brazil with overall industry volume growth of approximately 11% year-to-date and we expect this strong demand to continue. Our capacity addition in our existing facility is progressing nicely and we expect this to be on stream in the first quarter of 2009. In addition, our new Rio de Janeiro plant is underway and we expect to break ground in the third quarter of this year. In our European operations, our volumes grew 7% in the quarter despite some poor weather conditions in Poland and other eastern and central European countries that you witnessed if you watched the Euro Cup Soccer tournament on television. In addition, sporadic freight interruptions and customer strikes, particularly in France and to a lesser extent in Spain, caused some slowdown in shipments. Overall, industry volume grew about the same 7% throughout Europe with continued steady growth across all regions, and we have seen an acceleration of overall beverage can shipment during the past several weeks. From a profitability point of view, EBIT was down in the quarter due in part to the timing differences of businesses interruption insurance that Ray mentioned in his comments. However, when compared to 2006, which is a more apples-to-apples comparison, EBIT is up 20% over the two years. Also impacting profitability were costs associated with our capacity expansion projects. The various projects we are pursuing in this segment are all on time and on budget, including our new Lublin, Poland facility, which is expected to be operational in the second quarter of 2009. We continue to monitor the regional economies very closely and we will adjust our timing depending on market conditions. Turning to Metal Food & Household Products, it continues to improve. Our pricing initiatives, continued operational improvements and improved mix added to the quarter. Volumes for the quarter were down mid-single digits, in part due to decisions to walk away from certain business and in part to continued lower-than-expected food can shipments as customers finished working off high inventories. We have begun to see a pickup in food can volumes over the past several weeks as customers prepare for the seasonal pack. Our aerosol volumes came in as we had planned. Performance out of this business is progressing, and year one of our three-year improvement plan is playing out as we expected. The previously announced rationalization program is on schedule and should deliver at least $15 million of cost savings in 2009. Reaping the cost savings of our ongoing rationalization plan, pricing initiatives, contract administration and cost recovery will ensure our three-year goals are met. Customers are being notified of the steep steel price hikes anticipated for 2009 and our need to recover these and other costs. Plastic Packaging, Americas results are comparable with last year after adjusting for a small write-down associated with a customer bankruptcy. Volumes from monolayer, carbonated and non-carbonated containers in the quarter were down approximately 10%, while custom containers were up 15%. And custom containers now represent approximately 25% of our total volume. Many of the same C-store trends that I mentioned in my comments about our North American Beverage Can volumes ring true in our monolayer 20-ounce CST and water business. We continue to adjust our supply to meet current and future market demands, and we believe we are on track to improve this business beginning in 2009. As we indicated on our last conference call, Ball Aerospace will have another good year in 2008. Second quarter performance is evidence of that. Backlog for the quarter finished at $654 million, which is down from $727 million at the end of the first quarter. We will likely gain more visibility on the outlook for 2009 and future contracts prospects and awards after the presidential election. So in summary, we have programs in place to respond to the increasing cost impacting our packaging businesses. We have taken actions to improve pricing now and in the future. We are controlling cost across the operations. We are focused on building the backlog in our Aerospace segment. And we've an excellent team with employees up and down the company focused on delivering the earnings and free cash flow that we and our shareholders expect. Dave?