John A. Hayes - Executive Vice President and Chief Operating Officer
Analyst · Banc of America. Please proceed
Thanks, Ray. As Dave indicated, we are generally pleased with the first quarter, but by no means are we satisfied or content. 2008 is a year of execution. There are a number of key operational initiatives underway to foster harmonization of processes, systems and the way we conduct business to make sure that we are focusing on the right details and are fit for the future. I will lay out a brief summary of some of the first quarter achievements within the operations while also giving an update on the progress we are making in executing our strategic objectives. The first quarter of 2008 got us off to a very good start. Continued focus on cost recovery and our pricing initiatives, continuous improvement on the performance side of all of our businesses and business processes, our focus on growing our overall specialty packaging footprint, and executing on the various restructuring initiatives announced and continued disciplined international expansion are all proof points to the progress we are making as a company. Now, moving to first quarter performance. Metal beverage packaging, Americas and Asia, came in above our expectations from a profit point of view despite difficult comps related to North American inventory holding gains on metal that benefited us in the first quarter last year. Continued excellent operational performance, double-digit percentage growth in specialty cans, improved efficiencies generated from our new end technology and pricing initiatives where allowed by contract, all played a role in offsetting the difference. Overall, our volumes were down by more than 4% in North America due to slower CSD volumes in many of our dedicated supply points, as well as reduced beer volumes as a result of our decision last year to not participate where we felt pricing actions did not make business sense. We announced yesterday plans to close our plant in Kent, Washington. It was a difficult decision, but one that is required if we are to achieve our objective to ensure we are economically sustainable for the long term in our 12-ounce business. We plan to redeploy those assets in other parts of our worldwide system, whether it be in other geographical regions or in other can sizes, where we expect to generate more favorable returns. Management will continue to monitor supply-demand relative to our current and expected future production requirements, and is prepared to react to changes as required. Our specialty can initiatives continue to bear fruit, and we are on time and on budget for the anticipated third quarter start up of our 24-ounce can manufacturing line in Monticello, Indiana. Our current specialty mix is approximately 17%, which is up nicely versus the same quarter one year ago. In China, our volumes were up over 6% in this growing, but competitive marketplace. We are running at full capacity and are currently exploring ways to maintain our share of this market in the most economical way. We continue to enjoy strong growth in Brazil as the can market expands. We are currently starting up 16-ounce can capacity in our Jacarei plant, to take advantage of rapidly growing demand for that package. We are on track for the new plant in the Rio de Janeiro area, which will start up next year. In Europe, we continue to produce strong results. Volumes grew over 13%, while sales and EBIT grew more than 26% and 30% respectively, reflecting our efforts to recover costs and improve margins while continuing to invest in the future and expand our footprint for the future. 2008 will be another tight year in terms of supply and demand, despite the full year effects of our new lines in Hassloch and Hermsdorf, Germany, and this sold out status reaffirms our need to additional capacity to continue our profitable growth. Our new facility in Poland that we announced in January is proceeding nicely and we continue to make progress in India; volumes in both regions continue to grow strongly. Metal food and household products packaging achieved significant improvement in the quarter. Driving this was renewed focus and discipline on cost recovery and the pricing of our products to reflect the value delivered. Better operational performance also contributed in the quarter and our manufacturing people continue to focus diligently on improving the performance of our plants to sustainable levels. Volumes for the quarter in this seasonally slow business were lower than expected and were down approximately 13% due in part to our decision to walk away from business that resulted in the closing of our Tallapoosa and Commerce plants, some unprofitable business that we chose not to meet and overall slower industry volumes as customers worked off higher finished good inventories carried in from 2007. We expect, however, full year volumes to remain consistent with our expectations going into the year. Our pricing initiatives for 2008 are largely completed and on target. Our restructuring activities are on plan and, while one quarter doesn't make a trend or a year, we are beginning to see the performance we expect out of this business. I had a chance to accompany the senior management of this business through all of our facilities several weeks ago, and we are encouraged by the alignment and resolve they have to make this business sustainable. Momentum is clearly building in the food and household organization and disciplined focus on the execution of our plan should continue to deliver measured improvement in operating results in this segment. Plastic packaging, Americas, results are improved over relatively easy comps. Lower monolayer product volumes were offset by higher custom sales, resulting in an improvement of our mix from 12% custom to 16% custom in our PET business year-over-year. While we continue to focus on our costs, we are pushing all levers possible including price, new pass-through models and other measures with all of our customers in order to improve from these economically unsustainable levels. Ball Aerospace continues to perform well on its programs, but to a certain extent we are held back by a slowdown of the U.S. government to award new contracts. Backlog for the quarter finished at $727 million, which is down from $774 million at year end. 2008 should be another good year and while our backlog has declined due to many of those new government programs sliding to the right, we are aggressively pursuing and bidding on several new opportunities that can help to continue the growth of this business. Our renewed focus on embracing a leadership role, revenue and value management, operational performance and driving more employee engagement across Ball is beginning to bear fruit. We are excited about what the future holds if we successfully execute on the plans and objectives we have set for ourselves. With that, I will turn it back to Dave for some closing comments.