Richard J. Harshman
Analyst · Bank of America Merrill Lynch
Thanks, Dan, and thanks to everyone for joining today's call. Our third quarter and year-to-date 2011 results during a time of global economic uncertainty demonstrates the benefits of ATI's recent strategic investments and our focus on key global markets and high-value technologically differentiated products. In the aerospace market, the first Boeing 787 and 747-8 airplanes were recently delivered and the first rate increase for the 737 from 31.5 per month to 35 per month occurred last week. Demand from the oil and gas/chemical process industry remains strong, particularly from projects for deepwater, sour gas and unconventional sources such as shale oil and gas and oil sands deposits. Demand remains strong from the medical market for our titanium alloys used in implants and our niobium titanium alloys used in the latest technology MRI equipment. Demand is improving from the electrical energy market. On the negative side, weakness, uncertainty and caution best describe most domestic consumer and general industrial markets that drive demand for our standard stainless products. Comparing the third quarter 2011 to the third quarter 2010, sales were nearly 28% higher. Segment operating profit including inventory fair value adjustments associated with the Ladish acquisition increased 157%, and increased 177% excluding Ladish acquisition costs. For the 9 months 2011, sales were 31% higher than the comparable 2010 period. Segment operating profit, excluding Ladish acquisition costs, was $523 million or 13% of ATI's sales which was within our expected range. That is a 95% increase over the first 9 months of 2010. Net income, excluding special items, was $209 million, more than 3x higher than the first 9 months of 2010. And finally, direct international sales were 34% of ATI sales. Our order backlog is strong. Backlog in our High Performance Metals segment at the end of the third quarter was over $1.4 billion and total ATI backlog was $2.2 billion, both high by any historical comparison. Demand remains strong from Asian markets. We expect record sales to Asia in 2011 and year-to-date orders are running significantly ahead of the same period last year. Most of the demand is from diversified projects, particularly in the oil and gas/chemical process industry and the electrical energy markets. Some examples of recent significant orders include nickel-based alloys for an oil and gas project being fabricated in Japan for use in the Middle East, specialty alloys for an electrical power generation facility pollution control project in Korea, CP titanium for condenser tubing and electrical power generation facility in India and zirconium alloy for a chemical process industry facility in China. It is important to note that ATI has been meeting and exceeding customer expectations on large global projects. We continue to win orders because of our diversified capabilities and our performance from a quality, delivery and technical support perspective. This gives our customers confidence in ATI as a key strategic supplier. It is also important to note that the majority of our sales to Europe are to the aerospace and oil and gas markets, which are driven by global secular growth trends and less influence by short-term European GDP. Our financial position remains strong, with cash on hand of over $430 million and net debt to total capitalization of about 30% at the end of September. We expect 2011 capital expenditures of approximately $275 million to $300 million, and we continue to improve our cost structure with year-to-date cost reductions of over $87 million. We expect to exceed our 2011 cost reduction goal of $100 million. From an end market perspective, our key global markets; aerospace and defense, oil and gas/chemical process industry, electrical energy and medical grew 36% compared to the first 9 months of 2010 and represented 70% of ATI's sales. Let's look at each of these key global markets in greater detail. At $1.1 billion, or 28% of ATI as the first 9 months revenue, aerospace and defense sales grew 46% compared to the first 9 months of 2010. Commercial airframe OEMs have record backlogs and have announced unprecedented production rate increases that are expected to be implemented over the next several years. In addition, ATI benefits from the secular shift to more titanium-intensive airframes, new energy-efficient engines and an expanding aftermarket. On September 26, 2011, Boeing delivered the first 787 Dreamliner to ANA, marking a significant milestone in aviation history. The inaugural commercial flight of the 787 occurred today. The first 747-8 was delivered to Cargolux on October 12. The transition to higher production rates has begun. Last week, Boeing announced that it began building the next-generation 737 at the program's new production rate of 35 airplanes per month. That rate is up from 35.5 per month. Boeing's announced target for the 737 build rate is to reach 42 per month in 2014. Airbus plans to increase the A320 build rate from its current 38 per month rate to 40 per month by early 2012, and then to 44 per month. ATI's recent investments in manufacturing capabilities, innovative new alloys and strategic acquisitions improve our position in the aerospace supply chain. We are well positioned to benefit from the expected unprecedented strong growth in aerospace demand and production rates over the next 3 to 5 years. We continue to make good progress at our Raleigh, Utah titanium sponge operation. Sponge production has increased to more than 9 million pounds year-to-date, and we are well into standard grade qualification program. We remain on track for completing this qualification process by the end of the first quarter 2012. As we have said many times, ATI's ability to produce titanium sponge with the Raleigh facility and the available additional capacity from our Albany sponge operations enables ATI to maximize profitable growth opportunities for titanium products. To support our production of titanium sponge, we have long-term raw material supply agreements in place for both tickle [ph] and magnesium to provide stable input costs. We began melting with our fourth plasma arc melt, or PAM, furnace in Bakers, North Carolina. This premium aerospace qualification process takes some time, we're using this PAM furnace to melt CP titanium heat for industrial market and standard grade applications. We expect to complete the standard grade aerospace qualification process for this new furnace in early 2012. On the airframe side, on October 5, we announced a 3-year extension of our long-term titanium product supply agreement with the Boeing Company. The agreement now runs through 2018. We are pleased with this extended supply agreement. It recognizes today's supply chain requirement to provide more value-added titanium products such as near net shapes. The agreement covers our mill products and provides opportunity for greater use of ATI's highly engineered titanium castings and forgings. The extent of the agreement with Boeing is one of the many ways in which we are improving our position in the airframe supply chain to achieve our goal of growing faster than the market. Through ATI Ladish, we offer advanced complex large-scale near net shape titanium castings. Our castings have good content on most Boeing and the Airbus models, particularly on the large 787, 777, 747-8, A380 and A350. We also have titanium casting content on most jet engines. We expect this business to grow significantly over the next several years as aircraft build rates increase and through increased content on the newer and larger models. Also through ATI Ladish, ATI is a major supplier of aerospace forgings used in landing gear components for commercial, regional and business aircraft. This application is expected to grow with increased aircraft build rates. We continue to develop our position in a fastener stock supply chain. We are the only supplier capable of producing, from melt to finished product form, all 3 alloy systems used to make fasteners. That is titanium alloys where we are integrated from sponge to finished product, nickel-based alloys and specialty alloys. We also have several proprietary alloys that offer advantages to the more common alloys used to make fasteners. In addition, trials are moving forward on several new applications for use of our ATI 425 titanium alloy in both aerospace and defense applications. On the jet engine side, ATI is well positioned to benefit from the unprecedented production rate increases, particularly from the new, large next-generation and future generation, energy efficient jet engines. These new engines burn hotter to improve fuel efficiency and require more complex titanium alloys and nickel-based superalloys including Powder Metals. For titanium-based products, ATI is uniquely positioned with our PAM melt technology which is the premium melt technology for advanced titanium alloys used in jet engine rotating parts and components. In addition, ATI is a premiere producer of titanium aluminide alloys that take titanium, more than ever before, into the hot section of the jet engine. For nickel-based alloys and superalloys, our ATI 718-plus alloy is being selected for more static and rotating parts as OEMs recognize the value of this new product. Our new large forge press in Bakers, North Carolina, allows ATI to produce fine-grained properties never before achieved in some of the most complex nickel-based alloys. Through ATI Ladish, we now have advanced capabilities for isothermal forging and hot closed dye forging which are the processes of choice for the most advanced titanium alloys and nickel-based super alloys including nickel-based powders used in the latest technology jet engines. Moving on to our second largest and fastest growing end market, sales in the first 9 months of 2011 were over $860 million to the oil and gas/chemical process industry and grew 47% compared to the first 9 months of 2010. Sales to this market represented 22% of total ATI sales. Global demand for oil and gas continues to grow. According to the International Energy Agency's October 2011 report, oil demand has continued to run ahead of supply so far this year and oil inventories are well below their 5-year averages. Our oilfield service customers have optimistic long-range forecasts and strong order backlogs. We continue to grow our position in this global market and our backlog remains solid. Demand remains strong for our ATI Datalloy 2 nonmagnetic drill collars for horizontal and directional drilling in challenging unconventional environments such as oil and gas shale and oil sands deposits. For our ATI 718 oil patch, a nickel-based alloy for completion systems in highly corrosive environments and for our tungsten-based materials for earth-boring bits. In addition, we have seen a shift, especially in nickel-based alloy grades for use in subsea flow lines and umbilicals in sour and oil and gas projects. Our family of duplex alloys, including ATI 2003 lean duplex, the new 2102 lean duplex and Zeron 100 Super Duplex have been selected for use in offshore platforms, umbilical tubing and other tubing applications. We have performed very well on the big desalinization job booked by our Uniti titanium joint venture. We expect to complete required shipments in mid-November which exceeds the original delivery timeframe. Our quality and delivery performance on this project has positioned Uniti for the next round of desal jobs, many of which are expected to continue to use titanium rather than copper-nickel alloys. We expect growth for CP titanium to continue from the oil and gas/chemical process industry, particularly for desal projects, downhole oil and gas and LNG applications, agriculture chemical facilities and shipbuilding and from the electrical energy market particularly for water systems at power generation facilities. Sales in the first 9 months of 2011 were nearly $600 million to the electrical energy market, our third-largest end market, and grew 15% compared to the first 9 months of 2010 and represented 15% of total ATI sales. Demand from the power generation side of electrical energy continued to improve, particularly for industrial gas turbines and the nuclear applications. In nuclear energy, in addition to new builds, we are seeing demand from upgrading and extending the life of existing reactors. Activity is picking up for spent nuclear fuel as emphasis moves to dry storage from wet storage as a result of the Fukushima event. We have also received orders for pollution control equipment for coal-fired power plants. Finally, shipments of grain-oriented electrical steel were basically flat during the first 9 months of 2011 compared to the same period in 2010 as this market continues to struggle with a weak housing market and weak GDP growth. Sales in the first 9 months of 2011 were over $200 million to the medical market and grew 16% compared to the first 9 months of 2010. The medical market represents 5% of ATI sales. There is real change here demonstrating how ATI products are differentiated by their quality and technology. We continue to improve our position with the major medical OEMs by offering titanium products in a wide range of alloys and product sizes. Our ability to control the titanium manufacturing process from raw materials to the finished mill product makes ATI attractive to the medical equipment customers just like it does to the aerospace OEMs. The MRI market continues to grow in developing countries. In addition, due to faster scan rates and better resolution, demand for 3 Tesla MRI systems is growing, creating strong demand for our niobium titanium alloys. In summary, we expect to deliver quality growth in the future. In spite of the current economic uncertainties in the U.S. and Europe, we remain optimistic about the secular global growth opportunities for ATI over the next several years. In the short-term, concerns about the U.S. and European economies, including stubbornly high unemployment rates, appear to be negatively impacting consumer and business confidence. This is clearly evident in the short cycle GDP-sensitive markets for our standard stainless products. Demand for these products is also being negatively impacted by rapidly falling raw material surcharges. In the near term, customers are delaying purchases and managing inventory levels. In addition, some of these factors appear to be influencing short-term demand in some of our key-end markets as many customers are being cautious and keeping inventories lean as year-end approaches. These customers do not want to fall behind expected growth, but they do not want to get too far ahead of demand either. In our view, this is very likely to cause pent-up demand especially in the aerospace market when production rate ramps accelerate across the supply chain. As a result of these conditions, we now expect 2011 revenues of approximately $5.2 billion, which would represent a 28% increase compared to 2010, and we expect segment operating profit as a percent of revenues to be in the range of that achieved in the 2011 9-month year-to-date level. Over the next 3 to 5 years, we expect ATI to continue to benefit from our strong technology base, our new alloys and products, our focus on diversified global markets and our differentiated product mix. This expectation is fueled by our belief that a global recession will be averted and that the secular growth trends in our key global markets remain firmly in place. We expect demand to be strong in 2012 from the aerospace market. Commercial OEMs have record backlogs and have announced unprecedented production ramps through 2014. We expect strong demand in 2012 to continue from the oil and gas/chemical process industry market. Global demand is expected to grow for many of our products used in the electrical energy market. Demand from the medical market is also expected to continue to grow significantly. In addition, we expect business conditions to gradually improve in 2012 for our standard stainless products. As inventories appear to be in line, the price of nickel has fallen significantly this year and is now more in line with our expectations and end market demand recovers as GDP growth returns. In summary, our focus is to maximize performance in the short-term in spite of economic uncertainties and to take the necessary actions to keep ATI well positioned and prepared to achieve earnings growth in 2012 and beyond as secular growth in our key global markets continues and general economic conditions improve. Operator, we will now open for any questions.