William Oplinger
Analyst · Bank of America Securities. Please go ahead
Thank you, Molly. Next, I'd like to recap some key items from our global operations. Each of the three smelters in Quebec, Deschambault, Baie Comeau, and ABI in Becancour have set year-to-date production records for tons per day. When totalled together they have performed the best since our 2016 separation. This week, one of those smelters, ABI announced the planned investment to further improve its casting capabilities for a broader array of alloys for value-added products. The new equipment should enable us to deliver products with additional sizes, smoother surfaces and better dimensional control for the automotive and packaging markets. We are also focused on operational improvements from assets across our global system driven by productivity enhancements. We took our first action last month at our Kwinana refinery in Western Australia with the restructuring plan that is intended to improve that facility and save $10 million annually with more improvements under consideration. In Brazil, we are employing a deliberate and methodical approach to the Alumar smelter restart, which is now operating at approximately 65% of the site's total capacity and has restored stability to the parts that have been restarted. Finally, we are committed to conformance with the global industry standard on tailings management. Alcoa has voluntarily disclosed information from all of our global tailings and we've worked with the International Council on Mining and Metals or ICMM to improve the industry's management of tailings. This has been a significant undertaking and we've worked diligently including with third-party reviewers to provide additional information about impoundments with the highest classification ratings before an August deadlines set for ICMM members. Now let's turn to an update on our mining approvals in Western Australia. Our teams have continued to work with relevant state government departments to advance our annual approvals for bauxite mining at the Huntly and Willowdale mines. Securing an approval is an absolute priority for our Company and we are working toward a final resolution in the fourth quarter. We've submitted a revised mine management program or MMP for the period '23 to 2027. This updated MMP is now being reviewed by regulators. We believe this revised plan meets evolving stakeholder needs as it includes numerous enhancements designed to specifically address expectations of the government. It includes additional controls for the protection of drinking water, including increased distances from reservoirs, and addresses biodiversity concerns through a plan to accelerate rehabilitation. Separately, let me briefly discuss the Western Australian Environmental Protection Authority process. In August, the agency completed a public consultation period on whether it should assess all or part of the current and next MMPs. The WA EPA has indicated that it expects to decide on this before the end of the year. We have demonstrated our commitment to transitioning to a more modernized approvals framework for new major mine regions. That's why we proactively began a formal assessment in 2020 from the WA EPA for our two new major regions for the Huntly mine, Myara North and Holyoake. But this will take some time. The assessment for Myara North and Holyoake is ongoing and we do not expect the first bauxite ore from these new regions any earlier than 2027. We do expect the bauxite grade from these regions to be more consistent with the higher grades we previously experienced at the existing Myara central. However, until then we expect similar bauxite quality as compared to recent grades. As Molly described we are actively working to mitigate the financial impacts of these lower grades, while also looking for opportunities to optimize productivity. Next slide, let's move to some highlights from a commercial perspective and discuss some demand trends. First, customers are increasing demand for our Sustana line of products, the Sustana line is a small but growing proportion of our overall sales volume. Sales of EcoLum, our low carbon aluminum is strong in Europe and orders are being placed in North America too. Overall, we expect our annual global sales volume for EcoLum to increase approximately 60% for 2023 when compared to last year. Also, in the third quarter, we made our first sale of the non-metallurgical variety of EcoSource, our low-carbon Alumina brand. Earlier this year, we started offering non-metallurgical varieties in addition to existing smelter-grade EcoSource. Alcoa is one of the world's largest producers of non-metallurgical alumina, which is used in everything from refractories, sandpaper and water treatment processes across the world. Our Sustana line has the aluminum industry's most comprehensive portfolio due to the range of products we offer from alumina to metal. Meanwhile, we also have customers coming to us due to our history of alloy development. Last month, we were recognized for the second year in a row with an award from the North American Dye Casting Association for an Alcoa-developed alloy used in mega castings for electric vehicles. We are selling and licensing alloys that can be used to make these one-piece high-pressure dye castings. With our alloys, OEMs can get a one-piece casting rather than many separate pieces creating greater efficiency. On the cost side, our energy team signed a new nine-year power agreement in August that will cover 50% of Portland's smelter capacity starting in July of 2026. We continue to pursue options for the smelter's remaining electricity requirements with a strong focus on renewable energy. The global alumina and aluminum markets are both balanced to a slight surplus. At the same time, aluminum inventories in terms of days of consumption remained at historically low levels, positioning the market well for when demand improves. In 2024, there is uncertainty in the markets due to a range of geopolitical and macroeconomic factors, one of the biggest questions revolves around demand outside of China. Our base views is for continued growth in transportation and recovery in the packaging and in the building and construction sector. Within transportation, the automotive market typically drives the major trends. At this point, most of the COVID-related automotive supply chain disruptions have resolved. While uncertainty remains due to labor actions in the United States, we anticipate year-on-year growth in tons for aluminum as automotive production continues to ramp up to 2019 levels. In packaging, downstream inventory levels have largely normalized and we expect demand increasing. In building and construction, high-interest rates have negatively affected that sector in the last year, particularly in North America and Europe. A relative recovery in building and construction is expected next year compared to 2023. This is based on analysts' projections for slowing inflation and stabilizing interest rates, which should provide a better foundation for increased year-over-year activity although, the pace of that improvement remains uncertain and reliance on economic conditions. In closing, we are encouraged by the positive operational momentum in the third quarter and intend to build on that performance. Our Company's primary objective is to gain approvals for bauxite mining in Western Australia. We believe we're on the right path with an updated mine plan that has an enhanced commitment meant to address the government's expectations. And importantly, we now have line of sight to decision timing which is expected before the end of the year. Across our global operations, we are focused on improvement. We will work to increase productivity, reduce and control costs, and manage our working capital. We also are continuing work on our future-focused breakthrough technology programs, which have the potential to further differentiate our company. And finally, while some end-use sectors for aluminum are softer now, we remain bullish on the long-term fundamentals for our markets. I'm not alone in this view. I attended LME Week where the prevailing view was that aluminum is poised for long-term growth. Alcoa is well-positioned for the future. We have the distinct advantage of being active in all aspects of upstream aluminum production and I'm excited about our prospects and the work ahead. With that Molly and I are ready to take your questions.