Klaus-Christian Kleinfeld
Analyst · David Lipschitz with CLSA
Well, Chuck, thank you very much. So why don't we start with -- in the usual fashion, where we look at our end markets and let's try to make it quick, as quickly as possible. So the picture that we're seeing here is a mixed picture. But overall, and I stress it today, we see positive growth continuing in most of our end markets. So let's go through the segments and let's start with aerospace. Our view really has not changed. We expect 13% to 14% growth for this year. It's really driven by strong performance on the last commercial aircraft segment. Today, we see about 8,300 aircraft as a backlog. This is basically at today's production and 8 years backlog. That's pretty amazing. We also see on the business jets side the confidence. We have come back. The recent single largest order in history that has ever been placed in the segment is the clear underlining for that group of net jets, facing an order of up to 425 business jets. But we also believe that the impact of the business jet segment is probably going to get compensated by the anticipated decline in the military aircraft side. Let's move onto automotive as the next segment. We expect 4% to 8% growth on a global basis. This is on our projection, up slightly from 3% to 7%, which we actually projected for the year at the last quarter. And that's driven basically by North America, where we see and expect 10% to 14% growth. If you look at the June seasonally adjusted annual rates, it comes out with 14.05 million vehicles. This is up 22% year-over-year or 15% year-to-date. That's a pretty substantial number. Europe is down minus 4% to minus 9%, and that's truly a function of the economic turmoil. China remains positive. We see 2% -- plus 2% to plus 7% despite a slow start in the year. Heavy trucks and trailer, mixed picture, down compared to the view that we had in the first quarter. North America is really driving it. We believe that heavy truck production will slow down in the second half of the year, and this will get production in line again with lower orders. We see plus 4% to plus 8% growth for the full year. That's lower than what we saw before in the first quarter. But let's also remember if you look at the fact here, the average age of the fleet today is 6.69 years. That's the oldest on record. The 20-year average is 5.85. So obviously, there is a need for replacement at one point in time, and that is going to drive demand. For Europe, we continue to see declines. We project minus 3% to minus 8%. But for China, we revised our forecast from 0% to 5% growth to minus 3% to minus 8%. This is mainly driven by the delayed infrastructure spending, which is supposed to begin now in the third quarter of this year. And we believe the market in the second half is going to see a pickup. Next segment, beverage, cans, and packaging. We continue to expect to do 3% global growth, driven by China, South America, Middle East, North Africa, Europe. Those are the main drivers basically of growth. And even in North America, always keep in mind North America always makes up for almost half of this segment. And we see early signs of improvement from your market segment. That's a good thing. Commercial building and construction, globally we continue to project 2.5% to 3.5% growth. China, Brazil, India and other emerging countries are really the foundation for that. But if you look at North America and Europe, we continue to see this heavily under pressure. The most leading indicators are either flat or a near record low or even deteriorating. So no good news on that and so far when it comes to North America and Europe. Last segment here, industrial gas turbines. We're increasing our growth expectations to 3% to 5% from what we had originally in the last quarter 1% to 2%. And this is really driven by 2 factors: new builds, we see this increasing and an increased demand also for spare parts. And as an interesting fact piece, we've been talking about gas and somewhat -- some of the discussions that we had with some of you on the phone in April this year, the first time in the history of the EAI, the record keeping that gas and coal-fired power generation achieved the same market share here in the U.S., clear indication that something is happening there. So this concludes basically the view on our end markets, so let's focus now on the question what does that all mean for our alumina market? And you see it here broken down by the different regional segments. The global aluminum demand continues to be strong. We said previously we believe it's going to grow by 7% this year, and we continue to maintain this view. And when you see where this is coming from, we actually see that China continues to grow substantially, 11% is our assumption here. Good demand growth also in other markets here from Asia, India, Middle East, North America, Brazil, Russia, those are main drivers, as you can see here from the chart. So the real question is what does that -- all the demand picture here on this page, what does that mean for the supply-demand situation? So let's start with the Alumina segment here. And as you can see depicted here, we believe Alumina is moving back into balance and this is really driven by 2 factors: One is the recently announced refinery curtailments in China, and we do expect higher alumina imports from China and we see some of that already. And why is that so? And we've seen as -- we put this here on the right-hand side because Indonesia has imposed a bauxite export ban. Keep in mind, 60% of the bauxite that is used in China, therefore, making alumina is imported. And 80% of that comes from Indonesia, so this is big news for the refinery industry in China. And interestingly the exporters, from all our information tell us are really the export ban is really executed, so this has a 4-week time lag. But I mean we would see more of that. So far how it looks is not that easy to get an export license, that only 2 companies only have been granted a license. And one thing is very clear it's going to be more expensive, right? So there's going to be an export tax that is coming on top of it, if you get a license. And that export tax basically means you have $5 to $10 more per metric ton of bauxite, added to basically the already very expensive and high-cost refineries in China. So that is certainly not going to help the already quite questionable profitability of many of the refineries in China. China has, and you see it down here in that chart on the stacked bars, has built an inventory. The inventory makes up to about 1 to 2 months, 5.9 million tons. We've also seen that up to May, the alumina imports have been substantially up by about 128%. So we also have seen that the Chinese announced refinery cuts as a reaction to the uncertain bauxite supply. And the real question is going to be how is it going to go forward with Indonesia? Are exports ever coming back? And I mean obviously, the market will have to watch that. So let's move onto the next segment, the aluminum segment. And on the aluminum segment, we continue to see a deficit in aluminum. The curtailments are occurring. You see that here on the right-hand side. We basically put in here what we are seeing out there. We also see why don't we start -- let's start with the upper part of this table here, which is China. We are seeing that the expanding continues, but at a slower pace. And as we expected and said already in the first quarter, China is curtailing and they have curtailed about 1.2 million already since the end of last year. And we are estimating another 350,000 tons to come offline by the second half of this year. And the outlook is -- to China to be in the deficit of 350,000 tons this year. Look at the rest of the world, which is a lower, the lower table there on the right-hand side. Demand, we believe, is going to increase by 3%. You saw that -- or you could calculate that from the slides that I showed you 2 slides before. But if you look at the production, the production is not keeping up with demand. Production is pretty much flat. And if you figure in the announced curtailments as we showed them here and the very fact that there's really no new capacity coming online in 2012, we expect a deficit. You look at all of this, I want to make one thing crystal clear here, this -- the market is working, and we do see that people are moving forward with curtailing, are responding by slower build-out as we see in China. And I think that's clearly a function of the lower LME pricing situation that we currently have in the market. So let's look at the typical premiums at the next slide. Well, I mean given the supply-demand fundamentals that I just showed you, I mean, you see what's going on here. It's really no surprise that the regional premiums continue to go up, right? That's what you see here. It's gone up substantially. They are a function of really 2 factors in the main: The one is physical demand, we talked about that; second thing is the attractiveness of aluminum as an asset class. And in today's very volatile world, this is a relatively risk-free return environment and people are recognizing that, and that's why their money is flowing in. So let's also take a look at the inventories, and let me apologize right away for this slide. But I hope you will like it as much as I do when I have a chance to go through it, but you have to bear with me because it's a little complex. Right, so let's start with what is depicted here in this mountain slide. What you do see here is a view of the global inventories from 2005 to today. And the layers that you see there are the different layers of inventory. But we have made a big effort to not just show the visible inventory here, but also show what's called the invisible inventory with a reasonable estimate, right? So that's what you see here in this mountain chart, as I call it, right? So first thing you notice is "Wow, there was a peak in 2009." Well, we all know that. But you also notice it has gone substantially down from the peak in 2009. And to be clear, it has come 27 days down from 2009, so that's a substantial decline. What you also notice is that it has continued to come down even now from between the first quarter and the second quarter. We've seen 3 days have been shaved off; it's now at 75 days. And at the end of the first quarter, it was at 78 days. We also see something else, which I hope you will see. There is this little layer that has been building up, this thick yellowish layer, I hope it comes through on your PC. This thick yellowish layer on the absolute top and what that is, is a layer of what's called canceled warrants. And the canceled warrants are basically driven by a strong demand from the -- to finance metal and to use it, as I described it, as an asset class we held for a while, because it only makes sense to cancel the warrant if you really want to hold it for a while and move it off the LME exchange, right? That's a clear indication of the attractiveness of that, and also the trust in that market because people are moving it off the exchange to basically save storage costs. So that's what you see here too. And now the last thing that you see here, and that's also very interesting, focus on the top 3 yellow boxes that we have there. And let's start with the left box there. And the left box basically shows -- and by the way, you now have to also take a look at the blue line there. The blue line is the LME price, right? This is the LME 3-month price that we've laid -- layered over there. And what you would expect, I mean the inventory builds up. You see an oversupply that leads to an inventory buildup. You basically that in the 2008 time frame. Oh yes, metal price goes down pretty substantially, right? Yes, that's clear. I mean, inventory builds up; oversupply, price goes down, right? Now we see a reverse when it comes off the peak there. Basically, inventory goes down. And yes, you do see metal price goes up, right? And there is obviously lag time in between a little bit there because people have certain expectations. So that's what you see there. And then you go to the end of this period, which is now, and you do see something very odd there. You see that the inventory continues to come down, but the metal price substantially comes down, right? So that's an interesting phenomenon. The phenomenon pretty much starts around mid-2011. So we dug a little deeper into that phenomenon, and bear with me for -- I mean, I think 2 or 3 slides that I want to use here now. Right. So let's forget about the inventory side -- slide for a moment, and let's go into what we really are talking about, and that is supply-demand balance, right? Because in the end, it's a question of do we have oversupply, do we have undersupply that drives price. We've all learned that, right? And this is what is depicted here in this slide, this slide goes back also to 2006. And you see this period here, I mean you see that the bars here: If it's above 0, it's an oversupply situation; below, it's basically a deficit, right? Surplus or deficit, right? So when you see the blue line continues to be the LME 3 cash price here. So what you see here is exactly following the supply-demand logic. Very, very nicely you see when it goes up, price goes down; when it goes down, price goes up. And then comes the period here in 2011 where you suddenly see something else is happening. You see the market is going into a deficit. And at the same time, prices substantially fall. So what happened in the middle of 2011? So I guess to find out what happened is we have to look at the macro environment because we can't find it in our market. So look at the macro environment, this is a standard chart. You've seen that before. It just has the new numbers added to it. When you look at some of those indicators, I would suggest the one that's giving you the most forward look is probably the Purchasing Managers' Index, right? And if you look at the period at question here kind of -- I mean the mid-2011, you do see that something changes there. It looks as though there was a recovery underway. And then slowly, this thing starts sinking down. From then on, it goes up a little, it goes down and recently it's been weakening again. So what we do see here, it's highly -- this Purchasing Managers' Index decline is highly driven by concerns over Europe and the sustainability of the Eurozone as we all know, and basically we hear it every day, right? This has also affected, as we saw on the last slide, the commodity prices, the metal prices. They've all come down also recently. So we've done one other analysis, which I want to share with you. And then we're done with this part and we can focus on the company, right? But I think it's important to understand that. And there's 2 analyses that show what's going on here. The left-hand side, what we did here is we correlated the LME 3-month price with the Dow Jones-UBS commodity basket, right? And what you see here, and it's a 12-year analysis, basically you're starting at January '01. So it's a long time frame, right? And what you see here on the left-hand side, you see there's fluctuation, up and down, up and down. And you would expect that, because it basically means aluminum has its own dynamics. And they are -- they slowed up and down from the commodity basket because other commodities are different, right? The trending up that you see in general as the second effect here on the left-hand side, I would explain that by saying this is the time frame from 2001 on where people were starting to discover the commodity cycle, where people are starting to talk about wow, this is a commodity cycle. There's something fundamentally going on. Emerging markets are growing. But then you see this phase which is already starting kind of mid-2009 where suddenly this thing, the commodities swing in sync with aluminum, right, and a very, very tight range, very, very high correlations. And I must say today, I mean it almost seems like aluminum was in sync with our commodities, right? Now our team made another analysis, which I found equally interesting after that one here, and that's shown here on the right-hand side. And that shows the correlation between the 3-month LME price and the S&P 500 Index, right, and same period -- same time period, 12 years time period almost. And you do see what you would expect to where there is really no correlation between the S&P 500 and the LME, because they are very, very different fundamentals. It swings in various directions. But then you see -- funny enough, at the same time period, this goes up. And if you see it today, I mean it's still not 1-on-1 correlated, it's 0.5. But substantially different from what we've seen before. And you see that the swings today, it swings -- even with the S&P 500 Index, it swings. So the real question is has the general economic sentiment currently overtaken the market fundamentals, right? And I guess there's really not much other than the answer to that is yes, right? So the question is well historically, I mean, what prevails, right? And that's why I wanted to remind you of the fundamentals, right? Because in the end, I believe the fundamentals prevail. And humankind always wants to explain certain phenomena and very often gravitates away from the fact, so that's why I want to remind us all of what are the facts in the aluminum market. We do see 7% growth this year, right? Secondly on the supply-demand picture, alumina we believe is balanced. We already see a tightness, meaning a deficit in aluminum. Inventories are declining substantially from the peak, 27 days from the peak, 3 days from the last quarter. Premiums are at a record high. So the fundamentals in the market are sound, right? So that's really all wonderful, but I think the important message here is let's really -- and the more important message is we at Alcoa are driving our competitiveness no matter how the market is going to be, right? I think we've shown that through the whole crisis that we've seen from 2008 on. And that's what I want to focus the rest on because that is really the most important thing. And how are we doing that? How are we gaining our competitiveness? What business actions are we taking to make ourselves more future proof? So let's start with the Alumina segment, right? And all in the Alumina, as well as the aluminum segment, one of the big things is we're focusing on improving our cost position. What you see here on the upper left-hand side is the current profitability has been impacted by price decline. We see cost headwinds, like fuel, oil and costs that can hit the refineries. On the right-hand side, I mean the response clearly is we are going to come down on the cost curve. We said that we're going to come down 7 percentage points, and we believe that we're going to get 1 to 3 points shaved off by the end of 2013. Why do we believe that? Because the actions are in place. The curtailments that we announced, 390,000 tons here on the refining side are completed, right? And this is basically the Atlantic region. We have seen profits -- productivity gains of $270 million since the end of 2010. We are creeping production at our lower-cost facilities, basically the Western Australia, another $125 million of profit. We've come down on the days working capital by 7 days. That alone gives us $110 million in cash. And last but not least on that in Saudi Arabia, refinery and mine will be coming online. It's well underway, going to get online in 2014. And let's talk about alumina pricing index, basically getting aluminum priced with the fundamentals. We believe 40% of our customers will be on API or spot by the year end. On the Primary side, Primary Metals side, the upper-left side here, our Primary Metals business is substantially impacted by lower LME price. You see that here reflected in the profitability. What best defense do we have other than moving down on the cost curve? That's we -- what we're doing. We're going to take 10 percentage points off. We project that we're going to take 3 to 6 percentage points off by 2013. And why are we pretty sure that, that is working? Because the actions are in place. Once Italy is completed, the curtailments will represent 40% of our global capacity. Add to that the permanent closures of 290,000 tons that are underway, Tennessee and Rockdale. That's another 6% of our capacity. Productivity gains, $310 million; monetizing Tapoco; 8 days of days working capital improvement; $235 million of cash, that is in Saudi Arabia; lowest-cost facility, on-time and on-budget coming online in 2013. We are also using the value-add side here, and this is the cash cow in a much, much better way, by producing value of products like bar [ph], wire, rod, flap. And in the first half year alone, that has added 337 additional margin to our bottom line. So let's go to the midstream segment. On the midstream segment, or the Global Rolled Products segment, we've seen a record first half profitability with $409 per metric ton. You see the 10-year average is at $235. That's pretty phenomenal. The utilization has increased. We now have an 85% utilization, very strongly driven by the big segments, aerospace, auto and packaging here. And I think there's also comfortable room to grow at an incrementally higher margin level. On the left-lower side, we see how we're tracking against our revenue targets. Remember, $2.5 billion by 2013. We believe that we can get to 67% of our growth target in on an LME normalized basis in this year, by the end of this year. Aero and auto, I talked about that and will talk a little bit more about it. Productivity gains $215 million -- $218 million. Saudi Arabia is on time, on budget, coming online 2013; set out 7 days of working capital. That's again $140 million of additional cash. Engineered Products and Solution achieved another record quarter. They're moving from record to record. I think Chuck mentioned that already, $276 million EBITDA, record EBITDA margin was 19.4%, and that includes even the Massena outage. But they've basically use the time of the crisis to reposition the portfolio in the downturn, and now they are growing and showing quarter-over-quarter improvement and that's really very, very good to see. The utilization is up in aerospace as well. As for the rest, we are on track to meet our revenue target, it's $1.6 billion, that is up to next year. 63% of that we believe we're going to get this year. Productivity, nice. I mean EPS in general is a strong platform before profitable growth. We've got a lot on getting innovations and share gains through that, $1 billion out of the $1.6 billion target comes from that. So let me finish with reminding you of 2 important developments in our end markets that give you a feel for what's going on there, all right? Let's start with automotive. And here on the left-hand side you see a pretty amazing slide, and that is it goes back to 1975, right, and projected until 2025. And that really tells a nice story, because it shows the pounds of aluminum per vehicle. And you see that this is an ongoing story of alumina in the industry, right? Heat exchangers, wheels, heads, blocks, hoods and now the next frontier, it's clear, it's doors and body in white. And the market preference is also clear. People are going for higher fuel efficiency. And the general emissions regulation is helping the new CAFE rules here in the U.S., 35.5 miles per gallon by 2016, 54.5 by 2025. There's a broad-based trend going on here, and it's not just any more reserved to a luxury or top line segment, but it's going through all segments and it's covering the volume segment. That's why be believe in the North America, we would see a demand increase of 60% by 2025. Aluminum sheet use will triple by 2015. We are very well positioned to capture this demand, we've just left $300 million in Davenport to expand Davenport, ready for the automotive market. And the good news is this is supported by secured orders. Saudi Arabia will include an auto body sheet manufacturing capability, and we are evaluating further expansion, given that situation in this market. Aerospace is the second market I want to put a little word in here and after all, 50% of the Engineered Products and Solution revenues are generated there and there are exciting opportunities. Why is it exciting? I already talked about this thing that depicted here on the left-hand side, 8 years auto backlog. And when you look forward, you basically see travel demand is up. People project it to be 5% up over the next 20 years. The fleet is aging, so people are basically -- experts are saying there's going to be demand for 35,000 new planes, and they are talking about 1,842 -- I mean note that the precision of that forecast of planes every year. So that's why we are putting a lot of effort into innovating and improving our position in this market and gaining share through innovation. And let me just briefly close here with showing you 3 of the more recent ones that we've come in. Fasteners that are solving lighting strike issues, you'd say, "Why is that an issue?" Well, it's an issue because statistically every plane gets it at least once during their lifetime, by lightning strike. And as some airplanes are going into nonconductive carbon fiber solution, I mean this is a very critical question of how do you get the lightning strike managed. And that's where the fasteners come in, and they have solved this problem for our customers, right? The good news is not only did they solve that, but they actually solved another problem, too, and that's the fatigue problem. That particularly covers in the more different materials you combine. Because always keep in mind, airplanes are going up and down in the air. On the ground, they have currently here in New York about 100 Fahrenheit. And up in the air at 30,000 feet, they have sub-zero and they do it a couple of times during the day. So that's a great, great innovation that we've been able to do there. There's a next -- second example, there's a next-generation of turbines coming in that are much more efficient, 15% more fuel efficient, 50% less emissions, and I could go on and on and on. Why is that possible? A major enabler, our technologies that we are putting in place here: Multi-Wall/3D Airfoil Cooling Schemes. And they direct the air to get the air to the critical areas, because these turbines are operating at temperatures that are above the melting point of the materials inside of the turbine. There's -- the metals that the turbine blades are made of. Keep in mind also, this is not aluminum. This is typically nickel alloys that we're using there. We are talking about the downstream side of things. Single Crystal another one, melting point increase of 12%, substantial. Thin Airfoil Equiax Process getting blade weights down by 20%. They're beautiful, beautiful innovation all along there. The last thing that I want to mention is a third-generation aluminum lithium, together with advanced structural concepts. And this alone we feel is capable of shaving 6% to 10% of the weight off of an aircraft and double the time of the inspection intervals and increase passenger comfort. These innovations do capture the attention of our customers and here on the right-hand side, you see the key OEMs and it's really in my view, no surprise that we are working very, very closely pretty much with everyone of those. So let me sum it up and then open it up for questions. We basically have solid market fundamentals; strong aluminum demand, 7%; supply and demand balance or in a deficit. We are focusing on improving our competitiveness, coming down on the cost curve in the upstream profitable growth and the midstream, as well as on the downstream. And we're tracking well here for this year to reach our targets. And then there are exciting things in it for our future, 2 exciting markets I talked about, automotive, aerospace and there's more. So all of this will continue to make us stronger going forward and we'll manage through whatever the environment has in it for us. So let's now open the lines and take some questions.