Klaus Kleinfeld
Analyst · Deutsche Bank
Well, thank you very much, Chuck, and in the usual fashion, why don't we start, we'll look at the Alcoa end markets? So let's start with aerospace. The positive momentum is continuing. We're expecting 7% growth this year, and obviously, we do see additional growth for the further out years, primarily the -- obviously, in the large commercial aircraft segment. So let me refer to what something that happened 3 weeks ago in the Paris Air Show, that really set a very positive sentiment. Originally when people went in there, they expected about 100 to 300 orders for Boeing and Airbus, and the actual number turned out to be 872 orders that came in. To give you a real feel for the magnitude, that equals $94 billion of order volume. The order volume was up for Boeing and Airbus, 203% year-over-year. The combined backlog now is over 7,300 planes. That basically means that 7.5 years of current production levels. So both Airbus and Boeing consequently have announced those rate increases for virtually every one of their aircraft in their portfolio taking effect over the next 12 to 36 months. IATA for aerospace, expecting 4.7% growth in global travel demand but at the same time, they cut their projection of profitability of the airlines from what used to be $8.6 billion to $4 billion. The main issue here is rising jet fuel costs. We do not expect this to impact new aircraft demand and I said that many times, and we actually do see that in the market. A strong driver actually is this rising fuel cost, because modern airplanes have lower total costs. You see that if you for instance, take an A320 new, very often, it replaces an order MD-8 if you compare those 2 with each other, you get a 35% improved per-seat fuel burn efficiency. That's what's driving it. So let's move onto the next segment, Automotive. We have a positive view, we've seen some softening, particularly in the U.S. but we believe it's temporary. We expect a healthy year-on-year global growth, and we expect the U.S. sales volume to bounce back to the first quarter levels later this year. So let's go into North America on Automotive. Year-to-date, U.S. auto sales to June is up 13%. The seasonal-adjusted selling rate slowed down from the February peak to June. Main factor here is the supply chain disruption from the Japanese tsunami, as low inventories for the consumers less choice, little more lead times, and the industry has responded by basically lowering their intentions, which basically turns out to be a price increase for their customers. So in line with what we are seeing our customers to expect, we actually see 8% to 11% growth projection for this year. Furthermore, if you just look at what it means for aluminum, there is an even stronger story behind that, given the stricter emission regulation that drives light weighting, and then aluminum becomes the material of choice. Just in the last weeks, when you follow the news on the discussion in Washington, a substantial debate about increasing the fuel efficiency standards, the number that's discussed there is 56.2 miles per gallon by 2025. Keep in mind, today's number is 25.5 miles per gallon, and the new legislation that's in place as for 35.5 miles per gallon after 2016. So we're talking almost about doubling off of fuel efficiency onto 2025. Now that's a discussion that's going on, but it clearly shows things are pointing in the right direction, and aluminum is the material of choice, light-weighting is the name of the game here. So let's go to Automotive Europe, seeing some more or less flat year-to-date, strong uptick in May. June numbers are unfortunately, are not out. When you look at production numbers first half, flat 2% all over Europe. Russia, having an incredible year. Until June, the sales were up 56% compared to last year, and we expect the Russian market to be bigger than the biggest European market which was Germany by 2015, so roughly 4 million cars. And overall, we expect the growth in Europe to be between 1% to 3%. China Automotive auto sales faced some headwinds after the -- I mean, nothing else but blistering pace growth in 2010. The first half saves up 5.8%. The headwinds that we see is basically the government incentives have ended, and that Japanese tsunami disruptions, purchasing limits in some large cities and higher interest rate, but we still see a growth rate here Between 5% and 8%. Let's move onto the next segment, heavy truck and trailer. Our North American and European truck and trailer customers are just having a fantastic year. During the downturn, fleets delayed replacement of older trucks and trailers. This led to a higher maintenance costs as trucks age, and now they're getting replaced, also as financing costs have dropped and freight rates are growing again. We raised our outlook to 7 -- to a plus 7% to a plus 12%, before we had a plus 5% to 10%. Leveraging cans and packaging the next segments, we expect global demand to grow 2% to 3%, driven basically by China, Brazil, Middle East, North Africa and Europe, and this is more than offsetting a slight decline in North America. If you just look at China and Brazil, you get a feel for what is happening here in the bright hotspot from the market and how substantially and fast the market expands. In China, we project 225 billion cans this year, and we believe that in less than 10 years, this will have -- China would have reached the level of the U.S. today, which is about 100 billion cans. The total world market is about 200 billion cans, so that gives you a feel for what's happening there. If you look at Brazil this year, we expect 20 billion cans this year, and we're also going to believe that the market will double in the next 10 years. So a very, very interesting market to be in. Commercial building and construction. Early mix of 2 worlds, continues to be a mix of 2 worlds. U.S. and Europe continue to be in decline. U.S., we expect a decline of minus 9% to minus 12%; Europe, minus 3% to 6%. China continues to grow. We expect a growth of between 10% and 12%, mainly driven by increased activities in the retail sectors as tier 2 cities are continuing to develop. And last but not least, industrial gas turbines, we expect an increase between 5% to 10% as the market recovers from a very steep decline. The mid- to long-term outlook, I don't want to go too much in depth here. I think it's bright for gas turbines as they have advantages over pretty much all other methods of power generation. So let's go to the next slide. So what's out there are mean now for aluminum demand. And in a way, it's a boring picture because it's pretty much the same than what I showed you last year. Last quarter. I mean, we actually see 12% growth is our projection for this year. And when you look at what we've seen in the first half of this year, we pretty much feel that our view is confirmed to that compared to a 13% of last year, so that's a pretty good picture. Let's move on in the good old-fashioned to our inventory picture and the regional premiums. So on the left-hand side, you see the inventory pictures, you stack up LME, China, Japan Port and producer. So let's first take a look at where the global inventories are, and essentially, they are flat compared to the first quarter. If you look at the LME and some of you on the phone, I know are following it very, very rigorously. It seems as though we've seen some decrease there, and I don't want to go into this in depth this time, because I spent quite a bit of time on this subject during my first quarter presentation, where I explained what we believe is happening here, depending on where the metal forward curve goes. We do see shifts between visible and invisible inventories, and we believe what you see in the visible LME of metal having moved out, is not -- does not really mean that the metal has moved into the consumption level, but it's moved into invisible inventory, whereas before, we've seen this moving into visible. So that's a move there that we see. And the regional premiums on the right-hand side, which is kind of the most sensitive indicator of where physical demand and supply are, are continuing to go up. And you see this here on the right-hand side for the red and yellow curve, I mean, the Europe and Midwest strengthened in the second quarter, even more and they already were on a pretty high level. And Japan, kind of surprisingly, in spite of the Fukushima disaster, the Japanese premiums are continuing to -- have shown a slight, slight increase here. So let's move on to the aluminum supply and demand picture. And if you look at the numbers here, we believe that there is a deficit in China 750,000 surplus; in the West, 865,000. So we are seeing a slight tightening in the second quarter. We're now projecting a surplus, if you look at those 2 of about 115,000 tons. That's half of what we saw in the first quarter, and it's mainly driven by slower start-up rates in both areas. So let's focus a little bit on China. And this might look as a complicated chart but I spent a little time on this, because I think it's important to understand what's going on in China and very often, triggers a lot of good debate. So when you look at the chart that I just showed you, you actually see that the market in China is in a deficit. So you expect that you would either see imports or you'd see inventories to shrink. And what you see here on the left -- upper left-hand side, you actually are seeing Chinese visible inventories have come down substantially according to the expectation, right, as we haven't seen imports. And that brings us down to the lower left-hand side, which is a little complicated but I'll run you through it. So let's start with a red line there. And the red line basically depicts on where the Shanghai ferrous metal exchange price stands compared to the LME. If it's above the 0 line, it basically means that there is a premium in Shanghai. If it's below the 0 line, it means that's a discount. So actually, you can see that in the early part of 2009, pretty much through the mid- to end 2009, the red curve stayed above the 0 line, so there was a premium in Shanghai compared to the LME. So that's why we introduced this insignia of the red corridor which is above it. And the red corridor basically means whenever the red curve goes into the red corridor, it means that now it's attractive for someone to import metal from the West into China. And why does it start at 120? Because we're assuming 120 premium, so it has to go above the 120 regional premium who get it in there, right? And interestingly enough, we also put in here this blue bar. So the blue bar basically show where the net trading balance is. So the blue bar goes down here, meaning immediately when a little after basically, the red line goes into the red corridor, guess what's happens? A metal flows into China. And so it shows that the logic works very well. Now the red curve, I mean, the premium discount to LME has moved quite a bit. As you can see, it moved from a premium to a discount, currently moving back up again but it's still in a discount tender. That's also why, I mean, a lot of people are asking the question, "Hey, is there a risk of exports from China into the rest of the world, given the tremendous amount of metal that is produced and can be produced in China?" That's why we introduced this green corridor down there in the green line. And that basically is, whenever the red curve were to hit that green corridor, I mean it would potentially be attractive for Chinese producer, always granted, I mean, that's our generalizations in there to export metal. And because the green corridor is simply taking into account, if somebody wants to export metal from China to the West, they would have to pay a 50% export duty, they would lose the 17% VAT refund, and they would also lose the $90 regional premium that count against it. So that's kind of, I think, a very neat way to look at it and to monitor what's happening in the market. And now, if you add to this picture the situation we have on the Chinese aluminum industry structure, you get a complete picture, and that's here on the right-hand side. And let's spend a little time on that so that we fully understand what's going on there. I mean, you have a situation where the smelters, 45% of the smelters that we have in China are on the worldwide cost curve in the top quartile. 20% of the Chinese smelters are outdated and use inefficient technologies. And many people are talking about, "Yes. Well, that's a picture of the past, but what about the move to the west?" I mean, interestingly, more than 50% of those, I mean, highly-acclaimed, new Western smelters will be coal-fired. Now how does that work when it comes to being in congruence with the sustainability targets that have just been put out in the fifth, 12-year -- 12th fifth-year (sic)[5-year] program. Then when you look at the logistics costs, they're going to double, right? And one other thing, which is also, I think, pretty remarkable, when you would look at what is known so far about the new projects in the West, and then add to it, I mean, what does that mean in terms of material that has to be moved to the West, the material that will move from the west to the major consumers in the East? We'd actually have to add 55,000 trucks or rail cars per year to transport material. And keep in mind, I mean, China is big, so we're talking about, on average, I mean, something like 2,000 kilometers between East and West. And now if you put that in perspective to the total usage of rail car trucks, whatever you want to use, I mean, you're talking about an impact that's between 1% and 5% of the total transportation that is added as an additional stress to a transportation that's already under a quite substantial stress. You go to refining, the picture doesn't get any better. 37% of all the refineries in China in the top quartile, 78% are in the top half, 40% of the bauxite gets imported, and of the bauxite, that is mined in China, 20% to 30% are mined underground and I could go on and on and on, I think that with all this, there is a picture here, I assume that you would come to the same conclusion that we have come through, that's not sustainable. We will -- we actually very strongly believe that we will see substantial changes in the next years to come. Let's move on to Alumina. So on the Alumina side, it's a very simple -- we continue to see a picture of a balanced situation, and that basically concludes the market side. So let's now move on to the Alcoa business segments. And let's start with Alumina. You all remember that we have a clear strategic focus. We want to drive down on the cost curve, that's one thing, from the 30th percentile where we are today to the 23rd percentile, and the second thing is, on the pricing side, we've changed pricing to Alumina index pricing, today 20% of our volume is priced by index or spot. And when you then look at the upper right-hand chart here, which is a 10-year performance, EBITDA per metric ton, a very, very good way to measure that, you actually do see in the second quarter and another uptick. Another uptick and all of these things, the cost control, as well as the pricing adds into it. $81 per metric ton is what we achieved in the second quarter. If you look at the 10-year average here, it's $66. So really, substantially above the 10-year average. And if you compare it to the first quarter, we actually also to do see that it's a substantial improvement compared to the first quarter. And all of that in spite of the headwinds that we saw in the raw material side, as well as on the currency. And part of it is also that we've been able to crank production up in the second quarter, and you all may remember, last year, we spent on bringing São Luis and Juruti online, ramping it up and we now see that we can consistently perform on pretty nice and high levels there. So next segment is aluminum. And on the aluminum side, we see a strong performance basically, despite off of this headwinds. Also here, we have a clear cost curve target. We want to come down from the 51st percentile to the 41st one, 10 percentage points, that's very, very tough. When you look at on the right upper-hand side at the performance today, $423 per metric ton, that's where we stand in the second quarter, and that's well above the 10-year average at $390 per ton, and again, in spite of the headwinds here, mainly currency and raw materials. One thing that I want to add here, because very often, we only talk about cost control than on the aluminum side, and that's very important, and I think we're getting very good at that, out of those things that we have under control, obviously, currency is not one of those things. But I want to add the other thing here is, there's also an element of differentiation in here which we rarely talk about, and that is using the global casthouses in a smart fashion. And I think we've really gotten good at it. I'm not saying that we can't get better, but we're really getting good. And we're getting good at using the casthouses as a differentiator in terms of using it with the right shapes, the right alloys, the right regions, and this has added $30 million of profits in the second quarter, so that's a good achievement, a great job that the team has done here. And obviously, I haven't talked yet about one of the most exciting things that happens inside of Alcoa, and that's our project, our expansion in Saudi Arabia. And I believe that as we started last time, pictures tell more than words so I brought you some pictures here that show the current situation on the ground where once you saw sand, you now see the pipelines are coming out of the ground, you actually see that we broke ground for the second phase, which is the rolling mill here in April on the upper right-hand side. And worth to mention is the first locomotive arrived on May 23, and what's not on here is something that happened in the background but equally important, is the financing. The first phrase that you may remember, we concluded end of November 2010, and now in the second phase, we received financing by June this year. Good response from the banks, we see $4.3 billion commitment for only $1 billion that we really need as a requirement here. So let's move to the next segment, Flat-Rolled Products. Strong top and bottom line growth, and you actually see on the upper left-hand side nice margin performance of 9%. But honestly, when you look at the 9%, I don't think that, that really tells the story. I think you have to strip out the metal price impact here, and that's why we've put in here the lower left-hand slide, and basically, this is the EBITDA per metric ton. And if you look at the blue line, right, you actually see what is happening there. It's a very, very different business today. I mean, they're offering portfolio, the value pricing, the regional presence and last but not least, certainly also, the cost level that we have been able to achieve. I mean, you see on the EBITDA per metric ton, I mean, a substantial difference from where this business once was. Also on the growth side, we're well on track on the growth. We have a 3-year target to add $2.5 billion, and we actually believe now from what we see this year that 45% to 60% of that $2.5 billion, we will be able to add in 2011, great achievement. Last but certainly not least, and I assume that everybody holds our shares agrees with that, Engineered Products and Solutions, a record quarter, 19% EBIT margin, $261 million EBITDA, that's really another step up in the solid trend over the last years. And also on the left lower side, you see the adjusted EBITDA margins, and we used the downturn to improve our portfolio and reduce our cost, and you see that you now have a substantially improved year. We achieved 22% revenue growth in the second quarter. We have a 3-year target of $1.6 billion revenue growth, and we now believe from what we're seeing that 25% to 30%, we can achieve this year. So before I totally conclude here, I brought 2 examples with me. Because the great performance that you are seeing is based on so many factors. The profitable growth of innovation is very important. And it is our goal to create value for all of our customers, to enhance their profitability. And I brought 2 examples with me that kind of give you a flavor for what we are doing. And I want to start with a fast-growing wheels business, nicely profitable but we very rarely shine the light on them, so we decided to do a little bit of that, and I know all the folks from Luis business are very happy about that. So but when you look at what they've done here, they've used innovation to really compete very, very nicely against, for instance, at steel wheels. If you look at on the left-hand side, you look at the advantage that aluminum wheels bring compared to steel wheels, you get a 3% fuel efficiency. Now you can decide whether you wanted a fuel efficiency as a truck owner, or most truck owners would say, "Hey, I can load on more cargo and charge for it." So you get a 1,350-pound phase per truck and trailer so you can load that up, right? And on top of it, you get a resale value of 75% off of the original purchasing price. All these factors add into 26 months payback and a $210 million return on investment for our customers. So that's compared to steel. And when you look where does Alcoa stand when we compare ourselves to other aluminum wheel producers, we are 5% lighter than normal aluminum competitors. And we use also our capabilities in terms of surface treatment with proprietary coating to reduce the painting and cleaning, and I mean, we're almost kind of self-cleaning here with the wheels. So very, very cool thing. And as we always talk about internally, also about environment, health and safety, it is no surprise that we're also bringing down our sustainability footprint, ramping up our sustainability footprint on -- depending on how you want to see it by bringing down our energy usage by 25%, a very, very good thing and hopefully, more news to hear from those folks, right? The second example comes from the aerospace sector. And I was just reminded when President Obama visited Davenport, how important really the Aerospace segment is for Alcoa and how important Alcoa is for the Aerospace segment. 95% of all aerospace alloys ever used has been developed by Alcoa. And the good news is, we've constantly innovated and substituted our own solutions. Now we are winning the competition against carbon fiber, with a combination of new aluminum-lithium alloys, as well as advanced structural solutions. And the reason for it are simple and they are depicted here on the left-hand side. 10% weight saving, that's one thing. The second thing on the life cycle cost-savings, 30% life cycle cost-savings, and they come from the manufacturing side, the operations, as well as the repair. If you add all of these in, you get a 12% increased fuel efficiency through this aluminum-lithium alloys, as well as advanced structural solution. That comes in addition to typically 15% efficiencies that you get from new engine designs when you design a new plane. So taking that into account, it is absolutely no surprise that at the Paris Air Show, we have been able to sign the multiyear $1 billion contract with Airbus. And out of curiosity, let me also mention to you that the first use of the Alcoa aluminum-lithium, actually is in the Boeing 787. And also of interest for this was created by all of our customers worldwide. So let me summarize. The second quarter sets a successful milestone on a road to sustained better performance. You see on the left-hand side, top line growth, 27% year-on-year, 11% quarter-on-quarter. Bottom line, doubled it. If you look at year-over-year, 15% increase quarter-to-quarter. You actually see an improved liquidity on the financial position. We continue to believe that there is aluminum demand growth of 12% this year. Record results in Flat-Rolled as well as Engineered Products and Solutions. And then when you look at our aggressive profitable growth targets, we are meeting slash exceeding them, GRP, $2.5 billion and EPS $1.6 billion. While we are doing that, we continue to improve our bottom line also. So the second quarter was a very good step in the right direction, and that is why next slide, Alcoa can't wait for tomorrow. With that, let me open for Q&A.