David Coghlan
Analyst · Jeff Hammond, KeyBanc Capital Markets
Good morning, everyone, and thanks for joining our fourth quarter earnings call. I'd like to start by giving you an overview of our fourth quarter and full year results, then summarize some of our key accomplishments from 2011, and move on to give you our latest view on market conditions across our geographies and a sense for where we see things heading in 2012. And I'll review some of the key elements of our fourth quarter performance before handing over to Bill McCartney to review our performance in more detail. After Bill's discussion, I'll summarize, and then we'll open up the call to your questions.
So first, let me recap the quarter and the year. Despite challenging activity levels in many of our end markets and pretty volatile commodity costs during the year, we believe we delivered a solid performance in the fourth quarter and that overall, in 2011, we continue to make progress towards improving shareholder returns.
In the fourth quarter, adjusted EPS grew by 33% versus the prior year excluding Socla and by 40% including Socla. For the full year, adjusted EPS grew by 5% excluding Socla and by 11% including Socla. Over the full year, our conversion rate of free cash flow to net income was 164%. That's the fourth consecutive year we've converted at a rate in excess of 100%. And our ROIC expanded by 70 basis points to 8.8%.
Second, let me talk about some of our key accomplishments during 2011. On the growth front, we positioned ourselves for future growth by making significant progress in integrating our largest acquisition today of Socla, which we acquired earlier in the year from Danfoss. Socla has been a very positive contributor since its purchase. We also expanded our geographic sales reach by putting boots on the ground in an office in the Middle East and by significantly strengthening our sales force in Asia. And we managed commodity volatility through pricing initiatives to help balance the cost price equation in North America.
On the operational excellence front, we made progress on our footprint optimization programs by completing 2 major restructuring initiatives, one in the U.S. and one in Europe, and a number of smaller restructuring programs, and by expanding our position in low-cost countries by opening a new manufacturing plant in Mexico. We also made progress on our continuous improvement journey by driving additional productivity and working capital initiatives throughout the business and by investing and building our continuous improvement resource base.
Lastly, we strengthened our leadership team by recruiting experienced leaders from quality companies for key positions around the world, and we maintained our strong capital structure by focusing on cash generation and by taking advantage of our dip in the stock price to repurchase 1 million shares of our common stock for $27.2 million.
Now let's discuss the market environment we're dealing with and where we see those markets heading in 2012. Residential construction in 2011, as you know, was a mixed bag with single-family new home sales down 6% and single-family housing starts down 9% from 2010. Housing starts of 307,000 in 2011 were the lowest on record. On the plus side, existing home sales did increase year-over-year by 2%, and multifamily home starts increased 54% over 2010.
Commercial construction for much of the year was stifled, and copper prices reached an all-time high in April of 2011 then receded somewhat as the year progressed before trending up again through February of this year.
In Europe, we saw a continued divergence in market activity with the Northern European countries making some gains, while countries in the South are either flat or down.
So as we look forward into 2012, we believe North America may grow modestly as the U.S. economy appears poised to continue its steady but slow growth. Recent statistics on housing starts and new housing permits have been positive, particularly driven by multifamily construction. But we still see foreclosure overhang, distressed sales and high unemployment levels as a barrier for significant growth in residential construction in 2012. We believe existing home sales should be steady, and that's encouraging for our repair and replacement business.
Commercial construction expectations are uneven at best. The ABI has provided positive signs with consecutive good news in November and December, but our best guess on nonresidential construction calls for minimal growth in 2012.
In Europe, there's a lot of talk about a Pan-European recession, and we did note that Eurozone GDP was negative in the fourth quarter of 2011 at about negative 0.3%. We are, of course, concerned about that, and we're watching with great interest as European leaders deal with the myriad of issues in front of them.
So this is how we're presently looking at Europe for 2012. Many of the Northern European countries rely on export sales to help fuel their economies. If the euro remains depressed, exports of systems containing Watts products should remain steady. In these Northern European markets, new construction growth may be muted during 2012, but the repair, replace and upgrade market should continue.
Amongst countries linked to sovereign debt issues, Italy is an important market for us, and the economic situation there causes us some concern. However, a significant portion of our Italian production is exported. Our exposure to other affected countries like Greece, Ireland and Spain is small.
If we look beyond the Eurozone, we see opportunities to expand our sales into Russia, Poland and the Middle East, and if we look across our product lines, our Drains product lines are expected to grow in both land-based and marine-based applications.
Now a major challenge in Europe will continue to be the commodity costs and our ability to defend our margins against the fragmented competition. We are responding to recent escalating copper prices by announcing price increases in a number of our key markets. So in general, although growth may lag North America in 2012, our expectations for Europe are not as conservative as some others. Plus, if a deep recession were to take hold in Europe, then our expectations would certainly need to be adjusted.
Turning to Asia, our operations there are still small at present, so any growth there won't necessarily move the needle in the short term. But we see promising long-term growth prospects in Asia. China's economy is expected to grow by roughly 8% in 2012, and a significant portion of the domestic GDP is accounted for by real estate, including construction. A recent Wall Street Journal article noted that the Chinese government is in the process of building 36 million subsidized apartment units for low-income families by 2015, with 7 million apartments projected to be constructed in 2012. We hope to tap into China's continuing expansion by enhancing our distribution and sales channels and emphasizing our key brands in plumbing and HVAC applications.
We're also looking outside China into other markets in Southeast Asia to expand our presence throughout the region.
Now I'd like to talk briefly about our fourth quarter performance. Overall, we thought we had a solid fourth quarter. On the revenue front, we delivered 4% organic growth and 14% overall growth if we include Socla. Operationally, we expanded our adjusted operating margins by 70 basis points due to tight controls of our operating costs in the quarter. Our gross margins in the quarter were essentially in line with the fourth quarter of last year, and we were able to leverage about 37% of each additional organic sale made in Q4 over Q4 last year directly to the bottom line.
We did have a couple of individual transactions in the fourth quarter which are worthy of note. First, we took an impairment charge of $11.3 million after-tax related to a European subsidiary. This resulted from a look at the business and its current prospects based on changes in end markets and the deemphasis of certain product lines. Secondly, we had an after-tax gain of approximately $11.4 million as we finalized the sale of subsidiary in China. We had been awaiting government approvals and final closure with the buyer, and these loose ends were completed in Q4.
We continue to be more successful in passing on commodity costs in the North American wholesale channel than we have been in Europe and in the North American DIY channel. As we've noted previously, European markets tend to be fragmented, and we face competition from family-run companies that price aggressively to maintain business and employment levels. We did see a slight reduction in copper costs during the quarter, so the price-cost gap narrowed. However, that benefit was offset to some extent by lower absorption in our factories as business naturally tailed off during the holidays, as we conveyed to you during our last call. We have announced selected price increases in certain markets in both Europe and North America effective for January in an attempt to further balance price-cost issues.
Within Europe, Germany continued to perform well during the quarter, especially for products sold into the radiant heating marketplace. And our European Drains business continued the upward momentum that began in the second quarter, both in its traditional Nordic region and elsewhere, such as the Middle East. We also saw growth in our traditional pre-insulated piping product lines used in district heating and cooling applications.
Socla continued its solid performance by generating $0.03 in adjusted EPS in the fourth quarter. For the year, Socla contributed $0.13 in adjusted net income, which, on a run-rate basis, is slightly above our original high-end estimates for the full year of $0.18.
In the North American retail market, pricing gains continue to be difficult to attain as the larger big-box retailers are transitioning to annual line reviews, where they put an entire product line out to bid in an effort to obtain a better price. We have made progress on price in our retail channel, but we still have work to do. Our challenge would be to differentiate ourselves with superior service delivery and product breadth. We believe we have the product offerings, including low-lead products, and the distribution capabilities that the bigger retailers want in a key sourcing partner.
Finally, we continue to see benefits coming through from various continuous improvement and footprint consolidation programs, which are part of our operational excellence strategy. These also helped to contain inflationary cost pressures.
So let me turn it over to Bill now, who will provide you with more insight into our operating performance in Q4.