Mark Weber
Analyst · Craig-Hallum
Thanks, Dick. And thanks to everyone for joining us this morning to review in more detail the first quarter earnings release that we issued on Monday. As you’re likely aware, we accelerated the release by a day to help facilitate our ongoing financing activities, all good news that I will certainly cover. First, let me mention that in addition to the earnings release that went out on Monday, we also filed our first quarter 10-Q yesterday evening. Also I’ll provide specific commentary regarding the Walker acquisition at the end of my prepared comments on Wabash otherwise unless specifically noted, all my comments around the quarter and outlook pertains to the current Wabash business pre-acquisition. With that, let’s begin.
Total revenue for the quarter improved year-over-year by more than 25% to $278 million. In the quarter, new trailer sales totaled 10,300. New trailers were $235 million, an increase of 16% and 21% respectively from the first quarter of last year. New trailer ASP for Q1 increased from the fourth quarter by approximate $800 and versus a year ago by approximately $1,200 coming in at $22,900 per unit. The increase in trailer ASP is due primarily to price increases implemented to recover component commodity cost inflation that was realized throughout last year.
Looking at our other product lines, used trailer revenue came in at approximately $8 million on 1,000 units and was up approximately $3 million from the same quarter a year ago, as the used trailer market continues to demonstrate healthy demand and pricing. Parts, service, and other component revenue was approximately $27 million in the quarter, an improvement of approximately $6 million from a year ago, led by increased sale of our non-trailer composite products.
In addition, revenue from equipment and other sales of $8 million increased $6 million year-over-year primarily from sales of frac tanks under our agreement with Sabre Manufacturing entered into in March of 2011. In terms of operating results, gross profit for the quarter was $19.7 million or 7.1% and represents an improvement from 2011’s fourth quarter gross margin of 6%. The quarter benefited from improved pricing, a stable workforce, moderate raw materials, and growth in our higher margin non-trailer products.
As a remainder, Q4 of last year also benefited from a favorable warranty adjustment of approximately $2 million or 60 basis points. So net margin expansion is closer to a 170 basis points sequentially. Specifically, the commercial trailer product segment improved gross margin sequentially by a 140 basis points to 4.8% excluding the favorable warranty adjustment from last year. This improvement was primarily driven by net trailer pricing improvements of almost 250 basis points this quarter as pricing within the backlog strengthened as lower margin legacy orders decreased from approximate 2/3 of the build in Q4 to approximately 40% of the build this past quarter. We expect this improving backlog trend to continue, as we move through Q2 with legacy backlog representing approximately 10% of production.
This favorable pricing benefit was partially muted by lower production in the quarter which decreased by approximately 2,300 units from Q4. As expected, production was seasonally lower this quarter at approximately 11,100 new trailers. However, year-over-year production was higher by approximately 17% as the industry continues its early stage recovery.
In addition, workforce productivity continued to improve and materials were generally stable. As a result of the improved backlog, favorable product mix, and generally stable raw material costs, material costs as a percent of selling price for commercial trailer product segment improved during the quarter to 320 basis points from 78.6% of sales in Q4 to 75.4% of sales in Q1.
In total, Commercial Trailer products has now demonstrated 250 basis points of improvement in gross margins since the low point of the third quarter of last year, moving into the current quarter, we will make another step function improvement in gross margin as pricing improves commensurate with the newer backlog and as production volumes increase from seasonally lower Q1.
Looking at gross margins in our other segment, several noteworthy signs of revenue. Our new reporting segment, Diversified Product also demonstrated significant top line growth of 57% and more importantly gross margins in excess of 20% consistent with our long-term strategy and our Retail segment of 10% gross margins is one of the highest levels in history. Even more encouraging, Q1 generated positive operating income for the sixth consecutive quarter and represents the 10th consecutive quarter of year-over-year improvement.
Q1 generated operating income of $7.1 million excluding acquisition-related costs and reflects an improvement of $3.1 million from last year. For the quarter, we generated operating income margin of 2.6%, our highest level since 2007 as we continue to demonstrate leverage from SG&A costs. The acquisition costs noted in the quarter of $1.7 million relates to our proposed acquisition of Walker Group Holdings. We expect this transaction to close later this quarter and total acquisition costs -- acquisition-related costs are estimated to be in the range of $12 million to $15 million.
SG&A for the quarter was flat with the prior quarter at approximately $12.6 million, while this represents approximately 4.5% of revenue, this was significantly better than the prior year’s 5.6%, and we still anticipate full-year SG&A costs to be below 4% of revenue for the year as trailer volumes improve. Net other expense of approximately $700,000 relates primarily to borrowing costs associated with the revolving credit facility consistent with prior quarters.
In terms of taxes, at March 31, we have a U.S. federal NOL carry-forward of approximately $158 million. However we have a full valuation allowance recorded against our net deferred tax asset. The federal NOL carry-forward will begin to expire 2022. Please refer to the 10-K for more details on the annual limitations of our NOLs. However, we estimate approximately $107 million of NOLs available for utilization this year subject to pre-tax earnings.
Finally, for the quarter, net income excluding acquisition-related costs was $6.7 million or $0.10 per share at the high-end of our guidance range provided last month. The details of EPS and share count are included in the press release. Onto the balance sheet. In regards to the balance sheet and cash flow statements, let me provide a little more detail on some specifics. Total inventories increased approximately $25 million driven largely by increased raw materials in the quarter as production levels increased off our year-end shutdown, as well as select material pre-buys ahead of price increases.
As a result, we expect raw material levels to reduce and normalize this quarter. As of December 31, inventories of $215 million consist of the following, raw materials of $70 million, WIP of $18 million, finished trailers of $108 million, parts of $6 million, and used trailers of $13 million. Capital spending for the quarter was approximately $1 million and we anticipate full-year 2012 spending to be approximately $10 million to $15 million. Our liquidity or cash plus available borrowings as of March 31, was approximately at $100 million.
In summary, Q1 continued the momentum which began last quarter as improved pricing and a stable workforce and material environment allowed for the best operating income margin in over 4 years. Taking stock of the rest of the year, the company is well positioned to continue the momentum generated last quarter. Backlog as of March 31 was approximately $538 million essentially flat with the year-end. The demand environment continues to show strong signs with recent strength across all product lines.
In fact, April order activity represented our second highest month this year. In regards to the current quarter, we estimate Q2 shipments to be approximately 13,000 and as Dick discussed, we continue to estimate full-year new trailer volumes to be in the range of 50,000 to 56,000. Consistent with the last quarter with a solid foundation and place, we anticipate expanding margins throughout the year as industry demand, pricing, and our organic growth initiatives take hold, while it’s still early the first quarter has put us well on our way to achieving the margin expansion discussed last quarter of between 200 to 400 basis points versus 2011 or said differently, 2012 gross margins of 7.5% to 9.5%.
Now let me provide a brief update on the Walker acquisition which we announced on March 27. In that regard, on April 23, we issued $150 million, 3 3/8% senior convertible notes due 2018. The notes are convertible under certain circumstances into cash, shares of common stock or a combination in our election. The notes were priced in at initial conversion premium of 35% or approximately $11.70 per share. To help reduce potential equity dilution, we intend to settle any conversions through net share settlement, whereby when notes are converted, Wabash will pay up to the principal amount of the converted notes and deliver shares for only the conversion value in excess of the principal amount.
Under this treatment, the company will apply the Treasury Stock Method and not reflect dilutive shares until the stock price is over $11.70 per share. As an example, as stock price of $16 per share, the impact of potentially dilutive shares related to the convertible notes would be approximately 3.4 million shares or only 5% of our current dilutive shares outstanding. However, no additional shares would be included if their effects would be anti-dilutive which maybe the case.
More details will be available next quarter, once we have completed the valuation work required for the convertible notes. In addition, this morning, we priced our new $300 million senior secured term loan to fund the remaining portion of the purchase price of the acquisition. The 7-year term loan was rated B+, B1 by Standard and Poor’s and Moody’s and priced at LIBOR plus 475 basis points with a 1 1/4% LIBOR floor and a 1% original issue discount. The effective yield on this loan is approximately 6 1/4%.
All told, we are positioned to put in place a cost effective permanent capital structure at more favorable terms and structure than contemplated at the time of Walker announcement. This structure provides prepay ability as the combined business that generate cash, availability and liquidity to fund working capital and seasonality of the business, and minimize equities dilution. As a result, we do not expect to draw on the first facility and we are on track to complete the transaction and begin the integration process with closing likely to be completed in the next several days.
On the business front, Walker’s liquid tank trailer business similar to the strong demand experienced within our core trailer products has shown healthy order activity over the past 6 months with industry net orders up over 22% versus the same period a year ago. This has resulted in a record backlog for Walker as of March 31 of $179 million. Based on internal management reporting, Walker saw top line growth in the first quarter of approximately 25% year-over-year.
As a reminder, Walker has consistently generated gross margins of approximately 20% or better, providing solid predictable performance. On our next quarters’ call, we will be able to provide additional color on Walker’s performance and outlook, but rest assured Doug Chapple and his team are focused on execution and position to take advantage of the strong and still recovering liquid tank environment. We look forward to jointly working to accelerate their growth initiatives and to delivering additional synergies of approximately $10 million annually.
With that, I’ll turn the call back to the operator. We’ll take any questions you may have. Thanks.