David Fallon
Analyst · Wolfe Research
Thanks, Rob. Turning to Page 6. This slide summarizes our second quarter financial results. As you can see, net sales increased 11% from last year's second quarter, and we're up 8% organically, including 2% from volume and 6% from price. The E&I acquisition added $114 million in net sales and was partially offset by a $60 million FX headwind, more than 70% of that headwind in EMEA. And we also had a headwind related to the divestiture of our industrial UPS business in EMEA, and that was a $17 million headwind.
Pricing added $80 million in the quarter, which was in line with guidance and double what we saw in the first quarter as we continue to burn through the lower-priced backlog and recognize more sales booked after we implemented substantial price increases late last year and earlier this year. Adjusted operating profit of $82 million exceeded the midpoint of guidance, but was $52 million lower than last year's second quarter.
We list some of the components of this reduction at the bottom of the page. But in summary, there was $11 million -- or $10 million unfavorable price/cost; and $45 million headwind from FX and other, including a $10 million foreign exchange headwind; $10 million from direct labor, inflation and inefficiency, in part driven by the supply chain challenges; and approximately $20 million from cost headwinds in the Americas, primarily related to customer support costs, our sales incentive compensation program and several other drivers.
We expect to see continued year-over-year cost headwinds in the Americas in the third quarter, but we believe we have identified and addressed most of these issues as we will enter the fourth quarter and transition into 2023. Adjusted diluted EPS was $0.10 for the quarter, which was in line with guidance. Second quarter free cash flow was negative $232 million. While we expected a net use of cash, it was certainly higher than we anticipated.
As Rob mentioned, we have not reduced inventory consistent with our expectations at the beginning of the year, in part due to continued supply chain challenges, but also in preparation for the significant volume ramp in the second half of the year. We are improving our SIOP processes globally. And as Dave mentioned, notably in the Americas, and we expect to receive an inventory free cash flow dividend at some point in 2023.
Turning to Page 7. This slide summarizes our second quarter segment results. We saw a sequential quarterly improvement in organic sales growth, adjusted operating profit and adjusted operating margin across all 3 regions. The Americas region grew organically 6.6% or $37 million with most of that growth coming from price. We do anticipate more balance between price and volume in Americas in the second half of 2022, including mid-teen year-over-year volume growth as we continue to qualify new suppliers and launch the Monterrey facility.
Americas adjusted operating profit of $82 million was negatively impacted year-over-year by price/cost, higher fixed costs, including to support the volume ramp-up in the second half and additional cost headwinds we referenced on the previous slide. In APAC, organic sales increased 5.9% despite the China COVID lockdowns, which we estimate lowered second quarter sales by approximately $30 million. Notwithstanding the impact of the lockdowns, adjusted operating profit for APAC was actually higher than our expectations as we were able to drive higher sales in other APAC subregions while managing fixed costs.
Finally, we continue to see strong growth in EMEA with organic sales up 13.3% with a good balance between volume and price. While inflation accelerated in the second quarter from the first quarter, so did our pricing. Our second quarter net price/cost in EMEA, while still a headwind, was less of a headwind than what we saw in Q1, and we expect price/cost to be a significant tailwind in the second half of the year.
Moving to Slide 8, we summarize our updated third quarter guidance, which is about $50 million lower at the midpoint than our previous guidance. This slide summarizes third quarter versus last year, but likely more pertinent is an analysis of the changes from our previous guidance, which we provide in a couple of slides. Despite the reduction, third quarter guidance still reflects a material sequential step-up from the second quarter across all of our key financial metrics with organic sales expected to be up approximately $100 million, 70% of that volume, and adjusted operating profit expected to be up almost $60 million at the midpoint. Despite the reduction from our prior guidance, our third quarter expectations return us to an adjusted operating profit level from last year's third quarter and will serve as a strong bridge to a substantial improvement in the fourth quarter and transition us into a very strong 2023.
Next, turning to Page 9. This slide summarizes our revised full year financial guidance, which reflects the $37.5 million lower adjusted operating profit at the midpoint versus our prior guidance. Once again, we provide detail of this reduction on Slide 10, the next page. But from a macro perspective, it is driven by a $25 million foreign exchange headwind and an additional $12.5 million net from additional cost wins in various categories, partially offset by the benefit from incremental sales volume. And more on this on the next slide. But as Rob mentioned at the outset, as it relates to free cash flow, we are reducing our full year guidance to a range of positive $25 to negative $25 million in part due to lower expected adjusted operating profit, but probably more significantly from changed expectations with our expected inventory reduction.
We continue to improve our SIOP processes in what is a very challenging supply chain environment. And we're encouraged that these improved processes will result in much improved inventory management, but the timing of the inventory reduction benefits will likely be pushed into 2023. Nonetheless, we are still anticipating significant improvements in free cash flow in the second half of the year and -- notably in the fourth quarter.
Now turning to Slide 10. We provide additional detail underlying changes from our previous guidance. As you can see on the slide, foreign currency translation, certainly driven by the strengthening U.S. dollar, negatively impacted net sales by approximately $160 million for the full year and adjusted operating profit by approximately $25 million. We include some additional information on our foreign currency exposure on Page 27 in the appendix in this package. But just as a broad overview, over 50% of our sales are denominated in a currency other than the U.S. dollar. Changes in the euro and British pound have been more acute than other currencies. And as a result, over 70% of our negative FX impact is in EMEA.
Moving on. Incremental volume is expected to generate an additional $230 million of sales, $100 million of that was in the second quarter, and these sales translate into $82 million of adjusted operating profit for the full year. And there is a pronounced increase in volume in the fourth quarter as we've increased sales expectations, primarily in the Americas based upon our success in qualifying new suppliers and, of course, the launch of the Monterrey facility.
Material inflation is up $20 million from our previous guidance, $10 million in each Q2 and Q3, primarily driven by continued higher costs for electronic components and spot buys. We anticipate this pressure to ease somewhat heading into the fourth quarter as we continue to bring additional suppliers into our supply chain. We have reduced profit expectations for E&I for the full year by about $12 million. This is mostly driven by timing as shipments have shifted to the right and into 2023. But that business continues to improve, and the demand environment continues to be strong with backlog at E&I up over 60% from year-end 2021, which portends significant sales and profitability improvement heading into 2023.
We have increased our fixed cost estimates for the year by approximately $30 million. Most of this driven by timing as we anticipate adding some of these fixed costs in early 2023, but we accelerated the timing to support the higher volume in the second half and for early 2023. Some of these higher fixed costs are also related to IT spending as we continue to optimize our ERP system in the Americas.
And last on this chart are other cost headwinds, primarily in the Americas, and as we mentioned, associated with any number of underlying factors, most of which we believe are transitory and addressable and should be mitigated as we enter the fourth quarter and pivot into 2023.
So in summary, on this slide, current full year guidance is about $37 million lower than prior guidance at the midpoint, $25 million of that related to FX with $50 million of $37 million reduction in the third quarter, offset by an $11 million increase in the fourth quarter and, of course, the $2 million beat in the second quarter.
Next, turning to Slide 11. We provide a sequential bridge from third quarter to fourth quarter for both net sales and adjusted operating profit, a $220 million increase in net sales and a $113 million increase in adjusted operating profit. We understand that based upon our fourth quarter last year, there may be some concerns with our ability to deliver a robust fourth quarter this year. To help allay these potential concerns, we provide this bridge, which quantifies the sources of the uplift.
First, the higher volume is certainly supported by improved visibility in the sourcing. And as we've mentioned, the launch of the Monterrey facility. In addition, it's very important to understand, we normally have a seasonal volume ramp from third quarter to fourth quarter. The $35 million sequential pricing benefit is driven by the continued burn of lower-priced backlog in previous quarters with a vast majority of our fourth quarter shipments from higher-priced orders from late 2021 and early 2022. We anticipate approximately $10 million additional adjusted operating profit from E&I in the fourth quarter, primarily from incremental volume, which should flow through at higher margins, pursuant to improve pricing, similar dynamic for the base Vertiv business. And finally, as we discussed on the prior slide, other is driven by the ramp down in the Americas cost headwinds partially offset by additional fixed costs.
So in summary, the fourth quarter adjusted operating profit guidance of $253 million at the midpoint certainly represents a substantial quarter for us, especially considering the $13 million adjusted operating profit in the first quarter and the $82 million in the second quarter. However, we believe we are addressing 2 of the most pressing issues that drove lower firsthand -- first half performance: pricing and supply chain constraints. And we have visibility and confidence in our ability to deliver these fourth quarter projections.
On the following slide, so Slides 12 through 14, we will continue to be transparent with our communications around our plan and provide additional details for the second half. In February, we laid out an aggressive but achievable plan through the first 6 months. Our high-level scorecard reflects $91 million higher sales, $25 million higher adjusted operating profit, $10 million higher pricing and $5 million lower inflation. And likely more important, our expectations for the fourth quarter have not significantly changed from the beginning of the year.
On Page 12, this illustrates our current quarterly sales guidance at the top of the slide and our prior April guidance at the bottom. There's certainly a lot of numbers on this slide. I won't go through each and every one of them. But of note, on the right, is the increased volume growth from our previous guidance, higher across all 3 regions, but most certainly, most significant in the Americas as we have referenced.
Turning to Page 13. This slide summarizes our updated quarterly adjusted operating profit and margin guidance, a similar construct to the previous slide with current guidance at the top and the April guidance at the bottom. We've already discussed changes in guidance and the step-up from the third quarter to a fourth quarter that would be a record high and by a wide margin for sales, adjusted operating profit and adjusted operating margin between 14% and 15%.
Finally for me, for prepared remarks on Slide 14, we show the expected quarterly 2022 progression of our regional adjusted operating margins. We have primarily focused externally on the recovery plan for the Americas. But as reflected on this slide, there is expected sequential quarterly adjusted operating margin improvement across all 3 regions. And even though not depicted on this slide, the same is true for E&I. The scale of the improvement is more significant in the Americas than EMEA as they were more impacted by inflation than APAC. But these charts illustrate that the entire Vertiv global team is driving improved execution. Clearly, we are focused on unlocking value on a global basis, and we know you are watching closely, and we'll continue to be very transparent with the status of our progress.
With that said, I turn it back over to Rob.