David Fallon
Analyst · Citigroup
Thanks, Rob. Turning to Slide 6. This page summarizes our third quarter financial results versus last year. As you can see, net sales were up $91 million or 8.5%, 8.3% when adjusted for a slight foreign exchange tailwind. We continued our strong momentum with orders, as Rob mentioned, which were up 15.5% in the third quarter and 10% year-to-date.
Adjusted EBITDA increased $43 million or 31%, driven by higher sales, improved contribution margin and relatively flat fixed costs, converting into a 270 basis point improvement in adjusted EBITDA margin.
Our sales and profitability performance certainly translated into strong free cash flow of $129 million, which was up $115 million from last year's third quarter.
We will review some of the drivers of this improved free cash flow in a couple of slides, but before leaving this page, we are proud to emphasize that our third quarter adjusted EBITDA, related margin and free cash flow figures are all record quarterly highs, demonstrating our continued focus on profitable growth and strong cash flow generation.
Turning to Slide 7. This slide summarizes our third quarter segment results. Net sales in the Americas were down $14 million or 3% as growth in our integrated rack solutions segment, primarily in the channel, was more than offset by lower large project sales in our critical infrastructure & solutions segment and lower sales in our services and spares segment caused by COVID site access issues.
Net sales in APAC increased $56 million or 17%, primarily due to continued strong growth in China across most end markets, including data centers, telecommunications and industrials. Geographic locations outside of China, in APAC, were relatively flat as we continued to deal with some site access challenges in some of those jurisdictions.
Net sales in EMEA were up $49 million or 24% with $7 million driven by a stronger euro. The $42 million or 21% organic growth, somewhat aided by the timing of large projects was spread across several market verticals, including colocation, data centers, telecommunications and commercial and industrial.
From a profitability perspective, adjusted EBITDA margin improved in all 3 geographic segments, but notably in the Americas, where margin increased over 800 basis points from last year's third quarter. A portion of this improvement was driven by strong product mix this quarter, but that was coupled with a lower margin large project last year caused by poor internal execution, but the remainder of the increase was the result of higher contribution margin from strong execution of purchasing and pricing initiatives and driving lower fixed costs.
On a year-to-date basis, adjusted EBITDA margin in the Americas has increased over 400 basis points from last year, illustrating the progress we have made with our margin expansion initiatives in a relatively short period of time.
Next, moving to Slide 8. This chart bridges third quarter free cash flow from last year. The $115 million increase is primarily driven by lower cash interest pursuant to the debt paydown and refinancing in the first quarter, and that is coupled with higher adjusted EBITDA.
After beginning the year with the use of cash in the first quarter, if you recall, we used about $203 million of free cash flow in Q1. But since then, we have generated more than $190 million of free cash flow over the last 2 quarters, really indicative of the strong cash generation potential of this business. This free cash flow has allowed us to paydown our ABL by $170 million in the third quarter, while improving our liquidity position from about $450 million at the end of the first quarter to over $650 million at the end of September.
Next, turning to Slide 9. This page summarizes costs and benefits of a restructuring program, which supports our continuing objective to maintain fixed cost constant while reinvesting in the long-term growth of the business.
Pursuant to this program, we recorded a $71 million restructuring reserve in the third quarter, which was primarily related to severance for head count efficiency and footprint optimization projects to be launched in the fourth quarter and over the next couple of years.
In addition, we recorded a $9 million intangible asset impairment charge for trademarks and developed technology in a small business unit we are streamlining. We anticipate additional, albeit smaller, restructuring program expenses in both 2021 and 2022 that aren't covered by the third quarter reserve.
We estimate $84 million net cash outflow to execute the restructuring program with approximately $60 million of that in 2021. We expect $85 million run rate savings from the program in full year 2023, with those gross savings ramping up in each 2021 and 2022.
For next year, we expect over $40 million gross savings from the restructuring program, offset by approximately $20 million of additional restructuring expenses not covered by the third quarter reserve.
Next, turning to Slide 10. This page summarizes our financial guidance for the fourth quarter, and overarching any expectations for the next several months is the dynamic uncertainty with COVID, which is certainly worse than in many global jurisdictions. Accordingly, our guidance for next quarter assumes that COVID conditions are not significantly changed from what we experienced in the third quarter. If conditions do become more challenged, our guidance here today could be significantly negatively impacted.
Notwithstanding these changing COVID conditions, we do expect strong fourth quarter topline growth of 6% to 8% from last year's fourth quarter, and 7% to 9% sequentially from this year's third quarter as we continue to benefit from a record high $1.85 billion backlog at the end of September.
Adjusted EBITDA margin is expected to improve approximately 165 basis points at the midpoint from last year's fourth quarter as contribution margin should increase from purchasing and pricing initiatives. And fixed costs, although slightly higher than last year, primarily due to growth investment, should decline as a percentage of sales.
Fourth quarter adjusted EBITDA margin, when looked at sequentially from the third quarter, should be relatively flat quarter-over-quarter, despite the anticipated higher sales. And some of the drivers that include the anticipation of an approximately $30 million increase in fixed costs in the fourth quarter versus the third quarter as the benefits from our COVID-19 cost savings program ramp down, and in addition to higher growth investment and public company costs.
Once again, before moving off this slide, we certainly reiterate that these expected fourth quarter results could be significantly negatively impacted by any worsening COVID-19 conditions.
So with that, I turn it back over to Rob.