Matthew Missad
Analyst · BMO Capital Markets
Thank you, Dick, and good morning, everyone. Thank you for joining our first quarter 2024 investor call. The first quarter was generally in line with expectations, and I'm proud of our team for dealing well with the uncertainty and still delivering strong results. That said, it remains difficult to have clear insight into the balance of the year. The conflicting economic indicators and forecast by various economists have blurred the ability to make confident forecasts. So rather than wait for [ Johnny Nash ] to bring some clarity, the UFP team will continue to execute our plan, and we will rely on our experience and our balanced business model to continue to improve.
While Mike will review the financial details, the overall picture includes net sales for the quarter of $1.64 billion and net earnings per share of $1.96. Net sales were down due to lower demand and a lower level of lumber market, while EPS was above expectations, aided by a nonrecurring tax benefit for the quarter.
Due to the slower demand, we are executing plans to improve operating costs and to consolidate excess capacity in the short term, while still investing with optimism and strength in future growth and efficiency to implement our long-term vision. We will discuss some of those improvements in a few moments.
First, let's take a look at the segments. Retail Solutions. As a value-added manufacturer, seller and self-distributor, our products provide solutions for the DIY consumer as well as the professional contractor. Overall, Retail saw lower sales but better bottom line results. Our ProWood and Sunbelt units saw unit declines in the quarter from strong unit volumes a year ago, and we expect the balance of the year to be in line with adjusted forecast from both big box and large independents.
The Deckorators product line continues to grow with modest unit increases this quarter. Once again, Deckorators will be investing heavily in marketing to drive brand awareness and promote the industry-leading and patented Surestone technology, which we believe is the best composite substrate.
And in addition to marketing, we have increased our new product development spend, which will enable us to use planned capacity increases to drive additional products using the Surestone technology.
The UFP-Edge Siding, Pattern and Trim products added an additional third-party distribution in the quarter, which we will -- which we expect will drive more growth later in the year.
The revised forecast for repair and remodel for the balance of 2024 indicates a year-over-year unit demand reduction in the mid-single-digit range. The various indices also predict a rebound in 2025 and 2026.
Business in the Construction segment was strong, led by increases in both the Site Built and the Factory Built business units. With mortgage rates steadily around the 7% to 7.35% range, growth expectations in Site Built have been tempered somewhat, particularly in the multifamily sector.
While starts in 2024 are projected to be slightly up to slightly down from the 1.413 million actual housing starts in 2023, February starts were well above that target, while March starts were below the annual target. Some of the swings are attributable to different weather conditions in the markets year-over-year, but it does make predictions difficult.
Factory Built showed strong signs of improvement as unit sales increased, and the team captured market share in the RV and cargo space. We have recognized the need to grow this area faster and drive more sales of both OEM products and aftermarket products.
As part of our succession planning and to more quickly generate revenue from new products under the Recreate brand, Jonathan West, a highly talented and respected 30-year teammate and the current Executive Vice President of Factory Built, will transition to the important new role as Head of National Sales and Innovation for Factory Built beginning in the third quarter of 2024.
Chad Eastin, a 25-year veteran with outstanding relationships throughout the markets we serve, will assume the Executive Vice President role of this business unit by September 30.
These changes underscore our commitment to be the best partner for our customers and to continue to drive more value add in our products and services.
In the Packaging segment, demand expectations have been muted. The expectations for the year have been tempered by higher for longer interest rates and the purchasing managers index dropped below 50 in March, which would suggest continued softness in end consumer demand for many of the runways. However, I am pleased with the team's ability to adjust to the market conditions and remain on offense to provide better results.
They have consistently evaluated capacity, internal costs and ability to create manufacturing efficiencies.
Recent investments in automated equipment and operating changes, coupled with demand forecasts, have enabled facilities to produce more in the same footprint. As a result, we plan to consolidate 7 facilities by the end of Q3, with expected annual cost savings in 2025 estimated at $8 million. In addition, we are analyzing an additional 4 facilities and other product areas for possible consolidation or alternative paths to market by year-end.
Balancing transportation costs and service to the customers are key considerations in the financial analysis for these locations. With a clear path on the cost side, it is important to note that our sales teams are aggressively seeking new accounts, while also protecting market share and increasing value-added opportunities for our customers.
While there may be short-term economic challenges, the long-term outlook for UFP Packaging remains very strong. We will continue to invest in automation, innovation and acquisition to advance our goal of becoming a global packaging solutions provider.
Some items of interest in our focus areas and departments are new products. New product sales for the first quarter were $124 million. We enhanced the definition of new products to drive more value-added products and services and set a target of $510 million for 2024. [indiscernible] takes into account the expected lower level of the lumber market for lumber-related products. Through the first quarter, we are on track to meet the annual target.
In the purchasing area, with more capacity online and still more on the way, no significant moves are expected in the level of the lumber market. We expect that the mills will manage the supply side by taking production offline at less efficient mills to match market demand, rather than to further erode their margins.
On the transportation side, transportation costs have become more competitive, albeit at a higher level. Demand is lower for the transportation industry, while costs, including fuel and insurance have increased. So in spite of lower demand, finding qualified drivers still continues to be challenging.
On the human capital side, we continue to see quality applicants to help us grow and to strengthen our team. While the headline U-3 unemployment data seems low, the more accurate U-6 unemployment rate for March was 7.4%, up from 7% at the end of December.
An estimated 303,000 full and part-time jobs were added in March, with more than half of those in nonprofits and government. 39,000 were added in construction due in part to milder weather this year.
Jobs in manufacturing remained unchanged. Compensation and benefits continue to climb, as rising minimum wage rates drive all other wage rates higher and fuel inflationary pressure as costs for goods and services rise. As counter to these increases, our incentive compensation plans automatically adjust to reflect pre-bonus operating profit. When profits are down, incentives are reduced, which in turn encourages our team of high achievers to drive improvements faster.
On the capital allocation side, our capital plan centered on three areas: growth, investment in new product technology in our future and providing strong returns to our shareholders. Whether via M&A or organic growth, we will aggressively pursue our runways.
Acquisitions have been more challenging. However, the target pipelines have begun to expand. And we maintain our philosophy that if we are unable to acquire reasonably priced acquisition targets, we will grow organically.
We have increased capital spending on organic growth, including greenfield growth over the last few years. We expect to authorize $100 million in 2024 for these projects. We expect another $100 million to be spent on new product capacity increases, technology investments, research and development and innovation.
And to ensure strong returns for our shareholders, the Board declared a dividend of $0.33 per share payable on June 17, 2024, to shareholders of record as of June 3, 2024. And in our share repurchase plan, as of last week, we have repurchased 671,291 shares of stock and still have $97 million remaining on our repurchase authorization.
Even though we are pursuing growth strategies for the future, we are confident that our shares are a very good long-term investment.
In other macro outlook items, we would summarize the future outlook to be a tale of two different consumer types. Those that are doing well in the current economy are making the bulk of the retail purchases. These purchasers can sustain the current levels of demand and have kept our businesses all floating.
We could improve demand if we could provide lower cost to those whose limited resources have been decimated due to high energy costs and inflationary impacts on basic necessities such as housing, transportation and food. I would endorse reducing inflation and providing relief by allowing the markets to work, reducing costs such as energy, education and unnecessary regulations. I won't hold my breath waiting for the adoption of my suggestions, so we will continue to drive our business, execute our strategies and create value for our shareholders.
Now I'd like to turn it over to Mike Cole to review the financial information.